HADEF 53/22A Скачать руководство пользователя страница 18

 

 

 

 

18 

 

 

5.52.187.00.01.10 

 

14 

Remedy 

 

 

Check the ratchet lever hoist by listening to the noise it makes: 

Lifting: Move the lever forward and backwards - it should make click 

Lowering: Only move the lever backwards not forward - it should make click 

Problem 

Cause 

Remedy 

 

 

Load is not lifted 

Overload 

Reduce the load to nominal load 

Load got stuck 

Set the load free again 

Brake linings are worn 

Do maintenance and 

exchange the brake linings 

Load chain is twisted 

Align the load chain 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Pawl does not engage properly 

Check the pawl and replace it if necessary 

Switching pin - wrong position 

Chose correct position of switching pin 

Pawl spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

It is difficult to lift the load 

Overload 

Reduce the load to nominal load 

Dirty chains, gear or chain wheels 

Do maintenance, lubricate chains, gear and chain wheels 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Load is lifted with interruptions 

Pawl spring is missing or defective 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift without load 

Brake spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift the whole distance long 

Hook stucks, chain is twisted 

Place hooks and chains in correct position 

The brake remains closed (stuck), 

the hoist was unloaded without lowering the load 

Suspend the load again, lower the load, unload the hoist 

The load hook was pulled against the housing and got 

stuck there. 

Release the hook, suspend the load again, lower the load, 

unload the hoist. 

Hoist does not lower the load 

Brake too tight 

Turn the switching pin to position "▼" resp. "DN" and 

move the hand lever while pulling the chain at the load 

side.  

Brake without function due to rust 

Effect periodic inspection and replace rusty parts. 

Load slips down partially during lowering  

Foreign-object between the brake discs 

Remove the foreign-object, clean the surface (Do not 

lubricate.) 

Load slips down during lowering  

Brake lining is missing, installed incorrectly or worn 

Bremsbelages 

Replace the brake lining resp. install it correctly 

Switching pin does not function 

Defect or deformation 

Check and replace, if necessary. 

Load slips down when the switching pin is switched to 

free-wheeling mechanism. 

Chain spring is missing or defective. 

Do maintenance and replace defective parts by original 

spare parts. 

Ratchet lever blocked when lifting and lowering *) 

Lock has triggered 

Device must be repaired by a qualified person 

*) nur bei Geräten mit Verriegelungsmechanismus 

 

15 

Decommissioning 

 

 

   

WARNING!

 

It is essential that the following points are observed in order to prevent damage to the equipment or critical 
injury when the device is being decommissioned: 

 

 

It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: 

  First secure the working area for decommissioning, leaving plenty of space. 

  Read the chapter "Safety instructions". 

  Disassembly is carried out in reverse order to the assembly.  

  Please make sure that all operating material is disposed of in accordance with environmental regulations. 

15.1 

Temporary decommissioning 

  Measures are as above.  

  Also read the c

hapter “Transport and storage”. 

15.2 

Final decommissioning/disposal 

  Measures are as above.  

  After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out 

in accordance with environmental regulations. 

 

 

 

Содержание 53/22A

Страница 1: ...5 52 187 00 01 10 Rev 10 HADEF Ratchet Lever Hoist 53 07 53 22A Installation Operating and Maintenance Instructions...

Страница 2: ...1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transpor...

Страница 3: ...prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all pr...

Страница 4: ...important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriate...

Страница 5: ...p to 50 C DANGER The ambient temperature range must not be exceeded NOTICE If the units are not used as intended safe operation is not guaranteed The operator alone is responsible for all personal inj...

Страница 6: ...d to manipulate the sliding clutch The use of elongated or damaged chains Replace worn out chains immediately by new original chains Never loop the load chain around a load nor place or pull the chain...

Страница 7: ...idity of up to 100 but not under water DANGER In particular use is not permitted for tearing loose fixed loads dragging of loads as well as diagonal pulling for pulling against a fixed point without a...

Страница 8: ...nts with 300 mm lift with nominal load Illustration 3 Housing Depending on the model made from steel plate or aluminium Load chain According to EN 818 7 T high quality chain All components match preci...

Страница 9: ...tion 5 6 Installation Please observe the following points in order to avoid any damage to equipment or injury of person Please read chapter Safety Before loading the hoist make sure the hooks are plac...

Страница 10: ...e free wheeling mechanism is deactivated Forcible pulling may possibly close the brake and stop the chain Should this be the case place the switching pin in position do some lowering operation movemen...

Страница 11: ...orizontal pulling tensioning The load hook is pulled against the housing and got stuck there The chain does not move the load cannot be lowered Remedy Charge the ratchet lever hoist again Release the...

Страница 12: ...initially or when putting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured The chains are correctly p...

Страница 13: ...m of the chain X X Brake check wear of brake lining X Check chain wheels ratchet wheels and pawls X Clean and lubricate the load chain X X X Check the load chain for elongation and wear X Check the lo...

Страница 14: ...be replaced 11 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 16 Dimensions for load and suspension...

Страница 15: ...m mm mm A 250 8 7 4 5 4 6 A 500 10 9 2 6 5 6 A 750 12 11 1 7 5 6 89 A 1500 3000 12 11 4 10 2 9 57 800 12 11 1 7 5 6 9 1600 12 11 4 10 2 9 7 2500 14 13 3 11 5 11 3200 16 15 2 13 12 4 6300 16 15 2 13 12...

Страница 16: ...Gear Regular checks of lubrication are necessary The teeth must be cleaned and re lubricated after approx 3 years We recommend to use a lubricant of class EP2 or similar products In case of severe con...

Страница 17: ...election as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion...

Страница 18: ...e load again lower the load unload the hoist Hoist does not lower the load Brake too tight Turn the switching pin to position resp DN and move the hand lever while pulling the chain at the load side B...

Страница 19: ...5 52 187 00 01 10 19 16 Documents available on request Installation instruction brake system These works may only be done by qualified persons...

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