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16 

 

 

5.52.187.00.01.09 

 

 

 

   

CAUTION!

 

Do not use grease for lubrication of load chain. 

Without lubrication, manufacturer's warranty and/or liability will be void. 

 

12.2 

Pulleys 

 

12.3 

Load hook 

  Check bearings and pulleys yearly 

  Clean and lubricate the bearings of hooks and pulleys with grease 

  Slight bearings are maintenance free 

  When bearings resp. slight bearings are worn of, change the complete pulley 

 

12.4 

Gear 

Regular checks of lubrication are necessary. The teeth must be cleaned and re-lubricated after approx. 3 
years. We recommend to use a lubricant of class EP2 or similar products. In case of severe conditions of 
use (e.g. dust, regular lifting of the nominal load,etc.), please shorten maintenance intervals. 

 

 

 

 

12.5 

Gear spring pressure brake 

During the check, brake lining wear is verified. The brake linings must be replaced when the wear limit is 
already reached at one position of the lining, - as this can be the case when wear of the linings is irregular. 

   

CAUTION!

 

The brake linings must be free from fracture. Avoid oil, grease, dirt and humidity on the brake linings as this 
increases wear. 

 

 

The brake lining for the ratchet lever hoist is tested for the whole product lifetime - under the precondition of 
appropriate use - and must only be replaced in case of extraordinary wear. 

NOTICE!

 

According to EN 13157 lifetime is 1500 operating cycles (lifting/lowering movements) with 300 mm lift with 
nominal load and normal operation conditions. 

Use by heavy conditions can shorten the product lifetime. In these cases, the thickness of the brake lining 
must be checked more than 1x yearly. The ratchet wheel with the brake lining must be replaced when the 
wear limit is reached or wear of the lining (one one side) is clearly visible. 

 

 

 

 

Use 

 

Recommendation 

 

Interval 

Load chain 

 

oil  for example: FUCHS RENOLIN PG 220 
or special chain lubricant 

Use

 NO

 grease! 

0,2 l 

3 month 

Use 

 

Recommendation 

 

Interval 

Pulleys 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Use 

 

Recommendation 

 

Interval 

Load hook  

bearing 

 

FUCHS 

RENOLIN PG220 

Acc. to demand 

12  month 

Содержание 53/07A

Страница 1: ...5 52 187 00 01 09 Rev 09 HADEF Ratchet Lever Hoist Type 53 07 53 07A Installation Operating and Maintenance Instructions...

Страница 2: ...1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 3 Transport...

Страница 3: ...prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all pr...

Страница 4: ...special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The unit is only used appropriately The device is on...

Страница 5: ...of loads It must be assured that the unit can position itself in true alignment to the load DANGER Ratchet hoists with ship hook can be used for tightening Only ship hooks can be loaded on its point...

Страница 6: ...be seated at the bottom of the hook The safety catch of hooks must be closed When charged the housing may not be in contact somewhere Stop lowering the load when the bottom block or the load is being...

Страница 7: ...ge by an appropriate cover Protect hooks wire ropes chains and brakes against corrosion 4 Description 4 1 Areas of application The devices must be as far as possible installed in a covered room If the...

Страница 8: ...components match precisely to each other Therefore please only use original chains Load hook with safety catch Forged steel Rotating this facilitates attaching the load and avoids twisting of the cha...

Страница 9: ...iar with the operation of the lifting devices and cranes may be entrusted with their operation They must be authorized by the employer for the operation of the equipment The employer must ensure that...

Страница 10: ...ring operation movements and begin lifting again Lifting or pulling Turn the switching pin in position 1 lifting or pulling as marked on the type plate and move the load by operating the hand lever Lo...

Страница 11: ...any Please observe the validated national accident prevention regulations For other countries Inspections as above Please observe the national rules and regulations and the instructions in this manual...

Страница 12: ...st results and measures taken 10 2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single shift operation In case of severe operating condi...

Страница 13: ...echanism of the chain X X Brake check wear of brake lining X Check chain wheels ratchet wheels and pawls X Clean and lubricate the load chain X X X Check the load chain for elongation and wear X Check...

Страница 14: ...asuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 17 Dimensions for load and suspension hooks Dimension mm 53 07A kg 250 500 750 1500 3000 X or...

Страница 15: ...mal lubrication of the links the chain must be lubricated at regular intervals depending on usage Lubricate the chain with oil that creeps Always lubricate the chain when it is not under load so that...

Страница 16: ...case when wear of the linings is irregular CAUTION The brake linings must be free from fracture Avoid oil grease dirt and humidity on the brake linings as this increases wear The brake lining for the...

Страница 17: ...ease FM 222 must be mentioned by order 13 Trouble Please pay attention to the following in case of problems Troubles with the equipment must only be repaired by qualified personnel Secure the unit aga...

Страница 18: ...e load again lower the load unload the hoist Hoist does not lower the load Brake too tight Turn the switching pin to position resp DN and move the hand lever while pulling the chain at the load side B...

Страница 19: ...5 52 187 00 01 09 19 16 Documents available on request Installation instruction brake system These works may only be done by qualified persons...

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