Inspection
5.52.291.00.01.01
27
13 Inspection
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13.1
General Overhaul for motor-driven units
The accident prevention regulations BGV D8 must be observed and the measures to reach "safe working
periods (S.W.P.)" according to FEM 9.755.
After the "theoretical working time D" has been elapsed, the owner/user must take motor driven devices out
of operation and effect a General Overhaul.
Further use of the equipment is only allowed after a licensed qualified person has proofed
that further use is possible without doubt
and
the conditions for further use have been determined
These conditions have to be written down in the test book.
The owner/user is responsible to make sure that these conditions are observed.
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13.2 Periodic
checks
Independently from the regulations of the individual countries, lifting devices must be checked at least yearly
by a qualified person or licensed qualified person regarding its functional safety.
In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as
well as DIN 15020 (Basics for cable drives). In other countries, the above mentioned tests and the national
safety regulations apply.
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13.3 Wire
rope
Adequate performance of the servicing and monitoring work acc. to DIN 15020 page 2 “Basics for cable
drives – monitoring during use”.
A visual check must be effected before every new work shift.
Wear
Deformation
Fissures
Corrosion
Report any damage immediately to the responsible person and exchange damaged or worn wire ropes and
load tackles.
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13.4 Inspection
intervals
on commissioning
daily checks
1st service after 3
months
inspection, service
every 3 months
inspection,
service every 12
months
Inspection of the equipment by a qualified person (periodic
inspection)
X
Check screw connections
X
X
Check brake function
X
X
check brake air gap (only for electric devices) *)
X
check overload protection if existent
X
clean and lubricate the wire rope
X
X
X
check wire rope and wire rope end fastenings for damage
and wear
X
check the load tackle and load hook for cracks and
deformation
X
*) not for EX design
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check oil level of the lifting gear
X
lifting
gear,
oil
change
X
*)
Chain drive - the roller chain must be oiled
each month *)
Chain drive - the roller chain must be checked
X
*) see chapter "maintenance"
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