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5.52.172.01.01.08 

 

 

13 

 

Capacity  

 

kg

 

500 

1000 

1500 

2000 

3000 

5000 

Number of chain falls

 

Load chain  

 

mm

 

5 x 15 

6,3 x 19,1 

7,1 x 21 

8 x 24 

7,1 x 21 

9 x 27 

Load bar size at beam flange width 

from - to  

1N  

mm 

50-146 

50-179 

66-185 

66-185 

74-196 

74-192 

Load bar size at beam flange width 

from - to  

2  

Nmm 

147-302 

180-310 

186-310 

186-310 

197-310 

193-310 

Hand chain pull for lifting    

daN 

23 

28 

34 

35 

35 

33 

weight at 3 m track height    

approx. kg

 

21 

27 

47 

51 

86 

114 

weight per add. m lift  

 

kg

 

1,5 

1,8 

2,1 

2,3 

3,2 

4,4 

 

 

 

   

DANGER!

 

Hoists up to 10 t capacity, 4 chain falls are suitable for use in the following EX-classification: 

EX II 2G Ex h IIB T4 Gb 

 or

  EX II 2D Ex h IIIA T135°C Db or lower classification. 

 

Hoists  of  10  t  capacity,  2  chain  falls  and  up  are  only  suitable  for  use  only  in  the  following 
EX-classification: 

EX II 2G Ex h IIB T3 Gb  

or

  EX II 2D Ex h IIIA T200°C Db or lower classification. 

 

Installation 

 

 

6.1 

Adjusting the gauge 

The trolley can be adjusted to various beam flange widths. Adjustment to the relevant beam flange width “B” 
depends on the type and size and is to be made as follows: 

  There are distance tubes (5) and/or washers 

(6) situated on the load bars (2) of the trolley. 

  Dimension "X" is set by placing washers (6) 

from the outer to the inner side ("X" increases) 
or from the inner to the outer side ("X" 
decreases). 

  Washers (6) and rubber discs (depended on 

type) leave a distance for the load hook. It is 
important that the load hangs in the middle 
under the beam so that the two side plates are 
equally loaded. 

  The suspension eye (9) (if existent) for bigger 

load bolts must still be swivelling after it has 
been secured. 

  Tighten the hexagon nut (3) and safety nuts (4) 

again. 

  Check correct flange width "B" and dimension 

"X". Adjustment must be repeated if necessary. 

 

                    

     

 

 

1  side plates 

2  load bars 

3  hexagon nut 

4  safety nuts 

5  distance tubes 

6  washers 

7  --- 

8   rubber disc (depended on type) 

9   suspension eye

 

 

6.2 

Installation on the beam 

1  Tighten the hexagon nut (3) and safety nuts (4). 

2  Push on the trolley at the face of the beam flange. 

3  If  this  is  not  possible,  the trolley  can  also  be  mounted 

on the beam from below. 

4  Therefore, remove the hexagon nut (3) and the safety 

nut (4) on the side without gear. 

5  Pull apart the side plates (1) as far until it is possible to 

push  the  trolley  onto  the  beam  flange  from  below. 
Afterwards, push the trolley together to correct gauge. 

6  Secure  the  washers  (6)  and  distance  tubes  (5)  by 

tightening the hexagon nuts (3) and the safety nuts (4). 

 

 

Illustration 4 

 

 

 

Содержание 27/12-EX

Страница 1: ...D Ex h IIIA T135 C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200 C Db DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dust...

Страница 2: ...y 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosion protection 7 3 Trans...

Страница 3: ...to explosion complies with current legislation standards and regulations and is classified in the applicable Ex protection class The stated performance of the devices and meeting any warranty claims...

Страница 4: ...ver in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to...

Страница 5: ...parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The permissib...

Страница 6: ...rged the housing may not be in contact somewhere Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The loose chain end may not be ch...

Страница 7: ...ove it with a wet bolt of cloth Defective units or units that show abrasion of its surface rust on chains hooks or suspension devices must be taken out of service Please observe the prescribed interva...

Страница 8: ...0 C limit temperature 300 C limit temperature 200 C limit temperature 135 C limit temperature 100 C limit temperature 85 C Gb EPL equipment protection level Ga Gb Gc e g Group II for gases vapours mis...

Страница 9: ...mperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200 300 200 T4 135 200 135 T5 100 135 100 T6 85 100 85 2 6 3 EX zone...

Страница 10: ...10 5 52 172 01 01 08 2 6 4 Explosion hazards recognizing and preventing...

Страница 11: ...in hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct funct...

Страница 12: ...ll components match precisely to each other Therefore please only use original chains Load hook Forged steel Rotating this facilitates attaching the load and avoids twisting of the chain With safety c...

Страница 13: ...hers 6 situated on the load bars 2 of the trolley Dimension X is set by placing washers 6 from the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rub...

Страница 14: ...olleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam DANGER Assembly disassembly and maintenance operations must only be carried out in an atmosphere not prone to...

Страница 15: ...dustrial Safety and Health a hazard analysis must be carried out by the operator Observe the respective national standards regulations and directives of the responsible bodies at the place of operatio...

Страница 16: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Страница 17: ...ntenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X Check free wheeling of chain only applicable f...

Страница 18: ...e 2 Dimensions mm Chain size 7 1x21 7 9x23 8x24 9x24 8 9x27 10x28 1 10x30 13x36 16x45 L11 238 5 260 6 272 1 281 2 300 8 318 6 340 7 408 3 505 6 L1 22 3 24 1 25 3 26 1 28 1 29 6 31 8 37 9 47 4 dm 6 4 7...

Страница 19: ...dn dvmin kg mm mm mm mm 500 6 2 5 5 12 11 4 1000 8 5 8 12 11 4 1500 3000 10 2 9 6 16 15 2 5000 10000 13 12 2 16 15 2 13 Service 13 1 Load chain Wear at the links is mainly due to insufficient maintena...

Страница 20: ...on are necessary The teeth must be cleaned and re lubricated after approx 3 years We recommend to use a lubricant of class EP2 or similar products In case of severe conditions of use e g dust regular...

Страница 21: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Страница 22: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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