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LAST UPDATED: 04/06/2020

UMC - Pallet Pool

- Installation

UMC - Pallet Pool - Installation

Page 1 of 17 pages

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Содержание UMC

Страница 1: ...LAST UPDATED 04 06 2020 UMC Pallet Pool Installation UMC Pallet Pool Installation Page 1 of 17 pages ...

Страница 2: ...Introduction UMC Pallet Pool Installation Page 2 of 17 pages ...

Страница 3: ...hat the machine and Pallet Pool be anchored Refer to the following link ANCHORING INSTRUCTIONS The Pallet Pool option has 8 pallet stations plus 1 pallet in the machine A maximum of 9 pallets can be installed on a UMC 1000 with the Pallet Pool option The Pallet Pool has 2 servo axes The PR axis rotates the Pallet Pool ram and the PS axis extends and retracts the Pallet Pool ram to load unload the ...

Страница 4: ... machines with software version 100 19 000 1102 and lower verify that the following factory settings are set to the following 2129 PALLET LOADING SHELF 0 740 740 PALLET POOL MAX PALLET COUNT 0 2128 PALLET POOL TYPE 0 15 004 PR AXIS DISABLED 1 16 004 16 3 PS AXIS DISABLED 1 Note Starting in software version 100 19 000 1110 and higher you don t need to change the factory settings to disable the pall...

Страница 5: ...r blocking bolt 1 Make sure to raise all of the pallet shelf supporting screws 2 before placing the pallet pool on the floor 2 Remove the bolts 1 that secure the Pallet Pool shipping bracket 2 Remove the shipping bracket 2 UMC Pallet Pool Installation Page 5 of 17 pages ...

Страница 6: ...e the forklift or the pallet jack to place the pallet pool on the right side of the host machine Move the pallet pool assembly so the alignment arms are 3 6 76 152 mm away from the alignment blocks Install the leveling pads under the pallet pool and lower the pallet pool 2 Install the turnbuckles 3 with the provided hardware SHCS washer and bushings 1 onto the alignment arms 2 and the base casting...

Страница 7: ...UMC Pallet Pool HPU Installation UMC Pallet Pool Installation Page 7 of 17 pages ...

Страница 8: ...he HPU manifold Note Connect the Pallet Pool Lift cable to the outer coil and the Pallet Pool Lower cable to the inner coil Route the Pallet Clamp solenoid cable from the control cabinet to the HPU and connect it to the coil on the Pallet Clamp Unclamp solenoid Route the HPU power cable from the HPU to the control cabinet and connect it to the P1 on the TMD PCB Route the HPU Oil Temperature sensor...

Страница 9: ...of the B anc C axes assembly to the HPU manifold and connect to the corresponding ports Route the Pallet Pool Lift 3 and Pallet Pool Lower 4 hydraulic lines from the pallet pool to the HPU manifold and connect to the corresponding ports UMC Pallet Pool Installation Page 9 of 17 pages ...

Страница 10: ...UMC Pallet Pool Electrical Connections UMC Pallet Pool Installation Page 10 of 17 pages ...

Страница 11: ...d PR Install the ferrite filter bead on the motor power cable Connect the PS motor power cable to the amplifier labeled PS Install the ferrite filter bead on the motor power cable 2 Remove the shorting block from the P12 connector on the I O PCB Route the aux front panel cable P N 33 0424A 1 from the Pallet Pool and connect it to the P12 on the I O PCB Remove jumper P N 33 0527 2 from I O PCB at P...

Страница 12: ...LLET LOADING SHELF 1 740 740 PALLET POOL MAX PALLET COUNT 9 2128 PALLET POOL TYPE 1 15 004 PR AXIS DISABLED 0 16 004 16 3 PS AXIS DISABLED 0 Reboot the machine UMC Pallet Pool Installation Page 12 of 17 pages ...

Страница 13: ...UMC Pallet Pool Leveling and Alignment UMC Pallet Pool Installation Page 13 of 17 pages ...

Страница 14: ...PS press ZERO RETURN and press SINGLE The machine will zero return PS axis Type PR press ZERO RETURN and press SINGLE The machine will zero return PR axis Press ZERO RETURN and then press ALL The machine will zero return all the axes Once all the axis are zero returned press RECOVER A pop up box will appear select 2 for Pallet Changer Recovery 3 The Pallet Changer Recovery screen shows the Pallet ...

Страница 15: ...nderneath the pallet 5 Place a precision level 1 parallel to the X Axis on top of the load station pallet and record the machine level readings Loosen the left rear leveling screw 2 until it does not make contact with the pad Press F2 to unclamp the pallet Press ALTER to raise the pallet lifter Use the rear leveling screw 3 to tilt the Pallet Pool until you match the level of the machine in the X ...

Страница 16: ...make sure the bubble on the level remains the same Once the level matches lower the rear left leveling screw 3 until contacts the pad During the leveling process the alignment arms may have shifted from the casting Tighten the right and left turnbuckles until the alignment arms are fully mated with the casting Lower the supporting feet until they touch the ground Go to Factory Settings 2136 Shelf ...

Страница 17: ...chanically adjust each station tray by loosing the bolts 1 and moving the tray to align to the pallet if necessary The dowels 2 should be in the center of the slots Install the anchors Install the Pallet Pool guard panels Set factory setting 2056 HYDRAULIC POWER UNIT TYPE to 2 On Demand Go to the Pallet Schedule Table and press F3 to put away the pallet from the load station Load the remaining pal...

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