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SAM-1A

•

DIP 2 settings

Description

MIG

TIG

JOB

Manual

JOB

CC Tracking

DIP S

tch

SWITCH-1

OFF

JOB Mode

Manual Mode

Tracking Mode

SWITCH-2

Weld_Current

OFF

Wire_Speed

SWITCH-3

OFF

Safety disabled

Safety activated

SWITCH-4

OFF

Job Lock

Job Unlock

6. WELDING PROCESSES

This chapter contains diagrams of different welding processes.

SCHEMATIC DIAGRAM OF THE WELDING CYCLE

Job Mode init

Process Control (1)

FOR TIG AC/DC

JOB number

Authorised_Start

Welding Trigger_CMD

Welding Process

DELTA

CPU

SAM

Emitter

Function

0,1s

CPU

SAM

Emitter

Process Control (1)

FOR TIG AC/DC

Authorised_Start

Welding Trigger_CMD

Welding Process

Function

Setting Values

0,1s

Authorised Start

Function

Start Gas

Welding Current

Welding Process

SAM

CPU

Emitter

SAM

100A

200A

Average cycle Current

Function

Start Process

Welding Process

GAS ON

Arc detect

Main Current

SAM

CPU

Emitter

SAM

Pregas Start Upslope

Welding

Downslope

Stop

Post-gas

Function

FOR TIG AC/DC

JOB number

Authorised Start

Start Process

Welding Process

SAM

CPU

SAM

Emitter

0,1s

Function

Process Control (1)

TIG_Type (TIG AC/DC)

User Setting

Authorised_Start

Welding Simuler

Welding Trigger_CMD

Welding Process

0,1s

CPU

Emitter

CPU

SAM

Function

Recovery_Weld

Arc detect

Arc initiate

CPU

Emitter

SAM

Arc

Function

Average cycle Current

Error state

Authorised Start

Gas ON

Emitter

SAM

Welding

Downslope Stop

Post-gas

Function

Average cycle Current

Error state

Authorised Start

Gas ON

Emitter

SAM

Post-gas

2.1

3.0

73.1

2.1

3.0

73.1

PARAM

Welding

SCHEMATIC DIAGRAM OF A WELDING CYCLE IN TRACKING MODE

Tracking Mode TIG

Process Control (1)

FOR TIG AC/DC

JOB number

Authorised_Start

Welding Trigger_CMD

Welding Process

DELTA

CPU

SAM

Emitter

Function

0,1s

CPU

SAM

Emitter

Process Control (1)

FOR TIG AC/DC

Authorised_Start

Welding Trigger_CMD

Welding Process

Function

Setting Values

0,1s

Authorised Start

Function

Start Gas

Welding Current

Welding Process

SAM

CPU

Emitter

SAM

100A

200A

Average cycle Current

Function

Start Process

Welding Process

GAS ON

Arc detect

Main Current

SAM

CPU

Emitter

SAM

Pregas Start Upslope

Welding

Downslope

Stop

Post-gas

Function

FOR TIG AC/DC

JOB number

Authorised Start

Start Process

Welding Process

SAM

CPU

SAM

Emitter

0,1s

Function

Process Control (1)

TIG_Type (TIG AC/DC)

User Setting

Authorised_Start

Welding Simuler

Welding Trigger_CMD

Welding Process

0,1s

CPU

Emitter

CPU

SAM

Function

Recovery_Weld

Arc detect

Arc initiate

CPU

Emitter

SAM

Arc

Function

Average cycle Current

Error state

Authorised Start

Gas ON

Emitter

SAM

Welding

Downslope Stop

Post-gas

Function

Average cycle Current

Error state

Authorised Start

Gas ON

Emitter

SAM

Post-gas

2.1

3.0

73.1

2.1

3.0

73.1

PARAM

Welding

Содержание Toparc SAM-1A

Страница 1: ...FR 2 18 36 73502_V1_04 04 2022 www gys fr SAM 1A EN 19 34 36...

Страница 2: ...europ ennes La d claration de conformit est disponible sur notre site internet voir la page de couverture Mat riel conforme aux exigences britanniques La d claration de conformit britannique est dispo...

Страница 3: ...rateurs compatibles Le module permet d acc der des param tres du g n rateur de soudage permettant un contr le par l automate ou le robot Les produits compatibles sont les suivants Proc d de soudage D...

Страница 4: ...ute autre forme de prise en charge En effet ces manipulations peuvent tre dommageables aux parties et ou aux composants lectroniques internes du g n rateur FONCTION SWO SAFE WELDING OFF La fonction Sa...

Страница 5: ...n page 11 est pr vu afin de param trer la fonction de s curit Il suffit de basculer les 2 switchs sur ON 1 2 ON IV C blage du SWO Safe Welding Off et du retour d information Dans le cas d un positionn...

Страница 6: ...FFECTATION DES ENTR ES SORTIES CARACT RISTIQUES TECHNIQUES CONNECTEUR X20 MASSE AUTHORISED_START REVERSED_2 ARC_DETECT M_WELD_CURRENT WIRE_FEED INPUT_3 INPUT_4 WELDING_PROCESS MAIN_CURRENT ALIM_LIMIT_...

Страница 7: ...Type isolation Contact SEC 24V DC 1 24 VDC 2 5 DO1 DO4 NO Photocoupleur isolation 500 VDC 6 9 DI1 DI4 NO 10 Masse 0 V ON Voltage Vmin Vmax 20 V 30 V 15 VDC 28 VDC OFF Voltage Vmin Vmax 0 VDC 5 VDC Cou...

Страница 8: ...Emitter 0 1s Function Process Control 1 TIG_Type TIG AC DC User Setting Authorised_Start Welding Simuler Welding Trigger_CMD Welding Process 0 1s CPU Emitter CPU CPU CPU CPU SAM SAM Function Recovery...

Страница 9: ...er Welding Trigger_CMD Welding Process 0 1s CPU Emitter CPU CPU CPU CPU SAM SAM Function Recovery_Weld Arc detect Arc initiate CPU Emitter SAM Arc C DIAGRAMME EN CAS D ERREUR Error Function Process Co...

Страница 10: ...eils 2 Ins rer une cl USB contenant les derni res mises jour dans un port d di puis d marrer l appareil 3 L cran apparait si une nouvelle version est d tect e Attendre jusqu la fin de l tape et red ma...

Страница 11: ...es et main d uvre La garantie ne couvre pas Toutes autres avaries dues au transport L usure normale des pi ces Ex c bles pinces etc Les incidents dus un mauvais usage erreur d alimentation chute d mon...

Страница 12: ...s Sorties analogiques pour NEOPULSE PULSEMIG 13 a Sorties analogiques 13 b Fonctions des entr es analogiques 13 I Mode JOB Sans r glages 13 II Mode JOB R glages courant 14 III Mode JOB R glages vitess...

Страница 13: ...cours Main_Current X20 13 En dehors de la phase principale de soudure Dans la phase principale de soudure 2 Entr es Sorties analogiques pour NEOPULSE PULSEMIG a Sorties analogiques Le SAM 1A poss de...

Страница 14: ...valeur max de la synergie INPUT_3 X20 4 SELF 0 V 4 5 V 0 10 V 4 INPUT_4 X20 3 Num ro de JOB de 0 20 III Mode JOB R glages vitesse fil Les valeurs des param tres Arc_LEN Self et Wire_Weld_Speed du JOB...

Страница 15: ...de la synergie 10 V valeur max de la synergie INPUT_3 X20 4 SELF 0 V 4 5 V 0 10 V 4 INPUT_4 X20 3 3 O trouver le num ro du JOB Sur la MMI du produit suivre les tapes suivantes 1 2 3 4 4 O trouver les...

Страница 16: ...digitales 17 a Entr es digitales 17 b Sorties digitales 17 2 Entr es Sorties analogiques 17 a Sorties analogiques 17 b Fonctions des entr es analogiques 17 I Mode JOB Sans r glages 17 II Mode JOB R g...

Страница 17: ...ent X20 13 En dehors de la phase principale de soudure Dans la phase principale de soudure 2 Entr es Sorties analogiques pour TITAN TITANIUM a Sorties analogiques Le SAM 1A poss de deux sorties analog...

Страница 18: ...leur mini du g n rateur 10 V valeur max du g n rateur INPUT_3 X20 4 Type de courant Titanium seulement 5 V DC 5 V AC INPUT_4 X20 3 Num ro de JOB de 0 20 III Mode TRACKING DIP2 SWITCH 1 ON Mode TRACKIN...

Страница 19: ...on The device complies with the European directives The declaration of conformity is available on our website see cover page Material conforms to UK requirements The UK Declaration of Conformity is av...

Страница 20: ...0 enables additional applications on compatible power sources The module allows access to parameters of the welding generator for control by the PLC or robot The following products are compatible Weld...

Страница 21: ...as well as all other forms of support Indeed these interventions can be damaging to the power source s internal electronic parts and or components SWO FEATURE SAFE WELDING OFF The Safe Welding Off fu...

Страница 22: ...board see electronic board on page 11 is fitted to the equipment to provide a robust safety feature Simply switch both switches to ON 1 2 ON IV SWO Safe Welding Off wiring and feedback If switch 1 DI...

Страница 23: ...UT ASSIGNMENTS CONNECTOR X20 TECHNICAL SPECIFICATIONS MASSE AUTHORISED_START REVERSED_2 ARC_DETECT M_WELD_CURRENT WIRE_FEED INPUT_3 INPUT_4 WELDING_PROCESS MAIN_CURRENT ALIM_LIMIT_ 10V ERROR REVERSED_...

Страница 24: ...ation type DRY contact 24 VDC 1 24 VDC 2 5 DO1 DO4 NO 500 VDC isolation photocoupler 6 9 DI1 DI4 NO 10 Earth 0 V ON Voltage Vmin Vmax 20 30 V 15 28 VDC OFF Voltage Vmin Vmax 0 5 VDC Rated current at 2...

Страница 25: ...er 0 1s Function Process Control 1 TIG_Type TIG AC DC User Setting Authorised_Start Welding Simuler Welding Trigger_CMD Welding Process 0 1s CPU Emitter CPU CPU CPU CPU SAM SAM Function Recovery_Weld...

Страница 26: ...ng Process 0 1s CPU Emitter CPU CPU CPU CPU SAM SAM Function Recovery_Weld Arc detect Arc initiate CPU Emitter SAM Arc Function Average cycle Current Error state Authorised Start Gas ON Emitter SAM SA...

Страница 27: ...IONS FRANCE The warranty covers any defects or manufacturing faults for two years from the date of purchase parts and labour The warranty does not cover Any damage caused by transporting the device Th...

Страница 28: ...s Start_Process X20 19 Stopping the welding process Starting the welding cycle Start_Gaz X20 20 GAS solenoid valve closed GAS solenoid valve open Wire_Feed only in MIG X20 16 Wire stopped Unwinding th...

Страница 29: ...4 INPUT_4 X20 3 JOB number between 1 20 II JOB mode Current settings The current parameter setting values Arc_LEN Self and Weld_Current in JOB mode are disregarded the values are taken from the SAM 1...

Страница 30: ...Connector Setting Value INPUT_1 X20 1 ARC_LEN 0 V 6 5 V 0 10 V 6 INPUT_2 X20 2 WIRE_WELD_SPEED 0 V minimum synergy value 10 V maximum synergy value INPUT_3 X20 4 CHOKE 0 V 4 5 V 0 10 V 4 INPUT_4 X20 3...

Страница 31: ...erface MMI complete the following steps 1 2 3 4 4 Where to find the synergy values From the product s MMI the MIN and MAX synergy values are indicated on the left hand cursor 5 How to change the manag...

Страница 32: ...solenoid valve closed GAS solenoid valve open Wire_Feed only in MIG X20 16 Wire stopped Unwinding the wire b Digital outputs As well as the following four digital outputs Status Pin Connector 0 1 Err...

Страница 33: ...pe Titanium only 5 V DC 5 V AC INPUT_4 X20 3 JOB number between 0 20 II JOB mode SAM 1A settings The welding current value JOB mode s Weld_Current parameter is disregarded the value is taken from the...

Страница 34: ...or Setting Value INPUT_1 X20 1 INPUT_2 X20 2 WELD_CURRENT 0 V minimum power source value 10 V maximum power source value INPUT_3 X20 4 Current type DC INPUT_4 X20 3 Arc_Initiation 1 V HF 1 2 V Lift 2...

Страница 35: ...35 SAM 1A FR...

Страница 36: ...JBDC 1 rue de la Croix des Landes CS 54159 53941 SAINT BERTHEVIN Cedex France...

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