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19

CUTTER 45 CT

EN

AIR PRESSURE ADJUSTMENT

In order to improve cutting performance, make sure air pressure is set to an appropriate level.

It is recommended to check / adjust the pressure in case:

- of change of connection point or of pneumatic installation

- of change the torch length

- of change the type of consumables

- of doubt

Press the button 

, the air comes out continuously from the torch, the LEDs of the Bar-graph illuminate and indicate the pressure read at the 

entry of the torch. 

Unlock the pressure adjustment knob by pulling it towards you then turn it to adjust the proper pressure to the work to be done. Once the pressure 

is set correctly, lock the wheel by pressing it.

The pressure depends on:

- torch length (a longer torch requires a higher pressure to compensate for the loss of load due to the length)

- type of work i.e. cutting or gouging (gouging consumables require lower pressure).

- consult the torch instructions or markings on the machine in order to set optimal air pressure.

Recommended pressure:

Cutting

6 m

5.2 bar / 75 Psi

12 m

5.5 bar / 80 Psi

CUTTING CURRENT SETTINGS

In order to achieve the expected performance and maximise the lifte cycle of the consumable life, ensure that the power set matches 

the consumables.

- Cutting nozzle 20-50 A : respect the current between 20 et 50 A.

The adjustment is made simply by using the current potentiometer (FIG 2 - 8).

CUTTING MODE CHOICE

Choose the cutting mode by using the selection button 

.

Cutting of solid sheets 

This is the most commonly used mode. Pull the trigger to create the arc, and release it to stop or ""unblock"" (the arc stops by 

itself). To restart the work, release the trigger and pull it again.

Cutting of perforated sheets 

This mode follows the same principles as the previous one except when ""unblocking"": the arc will start again if the trigger 

while the trigger is pulled. This mode is more comfortable to use, as it avoids constant pull and release of the trigger.

Cutting long pieces of metal 

This mode allows the operator to release the trigger during the cut, which will continue until the trigger is pressed again or 

""unblocking"". This mode prevents fatigue and keeps your hand a little further away from the cutting area.

CUTTING SEQUENCE

1- When the trigger is pressed, the pilot-arc starts. It is a low power arc generated between the electrode and the nozzle and it allows the arc to 

start on the piece of metal to be cut.

2- When the pilot-arc touches the plate, the plasma cutter detects the start. The arc then flows between the electrode and the plate, and the 

machine increases the current up to the value set by the operator.

3- At the end of cutting (trigger release or unblocking), the arc stops, the air continues to come out for several dozens of seconds to cool the torch 

and consumables down.

Содержание CUTTER 45 CT

Страница 1: ...73502_V3_09 10 2019 FR 2 3 12 63 68 CUTTER 45 CT www gys fr DE 2 23 32 63 68 ES 2 33 42 63 68 RU 2 43 52 63 68 NL 2 53 62 63 68 EN 2 13 22 63 68 ...

Страница 2: ...2 CUTTER 45 CT FIG 1 FIG 2 1 11 2 3 5 4 6 7 8 10 9 12 Matière Épaisseur mm 1 5 6 8 4 10 2 7 9 3 ...

Страница 3: ...ect the eyes during cleaning operations Contact lenses are prohibited during use It may be necessary to install fireproof welding curtains in order to protect against safety hazards such as arc rays weld spatters and sparks Ensure that people around the cutting area do not look at the arc or the molten metal and wear protective clothes Ensure ear protection is worn by the operator if the work exce...

Страница 4: ...hich you work in EMC CLASSIFICATION These Class A devices are not intended to be used on a residential site where the electric current is supplied by the public network with a low voltage power supply There may be potential difficulties in ensuring electromagnetic compatibility on these sites because of the interferences as well as radio frequencies This equipment complies with the IEC 61000 3 11 ...

Страница 5: ...n the conduct and the casing of the cutting machine b Maintenance of the arc cutting equipment the arc cutting machine should be subject to a routine maintenance check according to the recommendations of the manufacturer All accesses service doors and covers should be closed and properly locked when the arc welding equipment is on The arc cutting equipment must not be modified in any way except fo...

Страница 6: ...he power cable is damaged it must be replaced by the manufacturer its after sales service or an equally qualified person to prevent danger Do not obstruct the machine s air intakes for a good air circulation Check that the torch does not have any cracks or exposed wires Check that the consumables are installed properly and not worn Do not use this welding power source to thaw pipes recharge batter...

Страница 7: ...ators as long as the auxiliary power matches these requirements The voltage must be AC always set as specified and the peak voltage below 400V The frequency must be between 50 and 60 Hz It is imperative to check these requirements as several generators generate high voltage peaks that can damage these machines USE OF EXTENSION LEADS All extension leads must have an adequate size and section relati...

Страница 8: ...ny special cooling 1 CONSUMABLES LIFE CYCLE The replacement frequency of the Plasma s consumables depends on several factors The metal thickness The average cutting time The air quality presence of oil humidity or other contaminants The metal piercing or the cut from the edge The adequate distance between the torch and the part when cutting In normal conditions During manual cutting the electrode ...

Страница 9: ...n 20 et 50 A The adjustment is made simply by using the current potentiometer FIG 2 8 CUTTING MODE CHOICE Choose the cutting mode by using the selection button Cutting of solid sheets This is the most commonly used mode Pull the trigger to create the arc and release it to stop or unblock the arc stops by itself To restart the work release the trigger and pull it again Cutting of perforated sheets ...

Страница 10: ...y to maintain a regular rhythm START CUTTING INSIDE THE METAL SHEET 1 With the earth clamp attached to the metal piece maintain the torch at an angle of roughly 30 to the piece 2 Press the torch trigger to start the arc while maintaining an angle of 30 to the part Slowly rotate the torch towards a perpendicular position 90 3 Immobilise the torch while keeping the trigger pressed If the sparks come...

Страница 11: ...ption of normal operations TROUBLESHOOTING Errors display SYMPTOMS POSSIBLE CAUSES SOLUTIONS Torch intervention Pluged torch Check re plug the torch Consomables disassembled Check the presence of all consumables and the tightening of the nozzle Consumables issue The electrode is not in contact with the nozzle Check the presence of all consumables replace them if necessary and restart The electrode...

Страница 12: ...o the cutting part on a clean area no rust paint or grease Cutting height too high Use a cutting pad and keep it in contact with the part to be cut Premature wear of consumables Cutting current inappropriate for consu mables used Refer to the chapter Setting the cut ting current Inappropriate air pressure Refer to the chapter Adjusting the air pressure Humid air Purge the air filters from the stat...

Страница 13: ...ansformator Трансформатор мощности 63804 14 Inductance de sortie Output inductance Ausgangsdrossel Inductancia de salida Output Inductor Индуктивность на выходе 63734 15 Connecteur de torche Torch connector Brenneranschluss Conector de antorcha Aansluiting toorts Коннектор горелки 71733 16 Clavier Bedienfeld Keypad Teclado Bedieningspaneel Панель управления 51980 17 Bouton de potentiomètre Potenti...

Страница 14: ...769 97768 97771 63691 2 PM 3 42222 EV EV FAN HT HT PFC PFC PFC IGBT I I ALIM MESURE PRESSION 6 64459 HT PFC HT PFC ALIM MESURE HT SELF HT RED TR_P_ TR_P_ IGBT PFC 2 63804 71733 7 TORCHE SCHÉMA ÉLECTRIQUE ELECTRICAL DIAGRAM SCHALTPLAN ESQUEMA ELÉCTRICO ELEKTRISCH SCHEMA ЭЛЕКТРИЧЕСКАЯ СХЕМА ...

Страница 15: ...974 1 à 40 C et sur un cycle de 10 min Lors d utilisation intensive au facteur de marche la protection thermique peut s enclencher dans ce cas l arc s éteint et l icône apparaît sur l écran Laissez l appareil alimenté pour permettre son refroidissement jusqu à annulation de la protection La source de courant décrit une caractéristique de sortie de type tombante The duty cycles are measured accordi...

Страница 16: ...a a vuoto X 40 C Facteur de marche selon la norme EN60974 1 10 minutes 40 C Duty cycle according to standard EN 0974 1 10 minutes 40 C Ciclo de trabajo según la norma EN60974 1 10 minutos 40 C Einschaltdauer gemäß der Norm EN 60974 1 10 Minuten 40 C ПВ согласно норме EN 60974 1 10 минут 40 C Inschakelduur volgens de norm EN60974 1 10 minuten 40 C Ciclo di lavoro conforme alla norma EN60974 1 10 mi...

Страница 17: ...nd Wiederverwertung von Haushaltsverpackungen Producto sobre el cual el fabricante participa mediante una valorización de los embalajes cotizando a un sistema global de separación recogida selectiva y reciclado de los deshechos de embalajes domésticos Продукт производитель которого участвует в глобальной программе переработки упаковки выборочной утилизации и переработке бытовых отходов De fabrikan...

Страница 18: ...68 GYS SAS 1 rue de la Croix des Landes CS 54159 53941 SAINT BERTHEVIN Cedex FRANCE ...

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