GWS Gas-Fired Water Boilers Скачать руководство пользователя страница 4

GWS

 

Gas-Fired Water Boilers – 

Boiler Manual

4

Part Number 550-110-732/0703

1

Prepare boiler location 

continued

GWS special vent system required

Vent system

GWS boilers require a special vent system, designed for
pressurized venting. Model GWS-063 is rated ANSI Z21.13
Category IV (pressurized vent, likely to condense in the vent).
Models GWS-095, -127 and -158 are rated Z21.13 Category III
(pressurized vent).

You may use any of the vent systems covered in GWS Venting
Manual included in the boiler envelope assembly. The GWS vent
starter is a special item, designed only for GWS boilers, available
from each vendor. Do not attempt to connect the vent to a GWS
boiler with any other means.

DO NOT mix components from different systems.
The vent system could fail, causing leakage of flue
products into the living space.

Vent termination and combustion air supply

GWS boilers may be vented through the roof or through a side wall.
Follow the appropriate instructions in the GWS Venting Manual for
the vent system chosen. The maximum vent length depends on
boiler size. Refer to the GWS Venting Manual to determine
acceptable vent length.

Combustion air for GWS boilers may be from inside or ducted
directly to the boiler from outside. For outside air (direct vent
installation), two options are available for the flue/air termination.
The air supply must 

ALWAYS 

terminate at the same location as

the flue, using either:

1. Vertical direct vent installation — Obtain the Through-Roof or

Through-Unused Chimney Termination Kit. Refer to GWS
Venting Manual, packed with the kit and to the vent
manufacturer’s instructions for the vent material chosen.

2. Sidewall direct vent installation — Use the Vent/Air Intake

Termination Kit shipped with the boiler. Refer to GWS Venting
Manual shipped with the boiler.

Failure to follow all instructions can result in flue gas
spillage and carbon monoxide emissions, causing
severe personal injury or death.

Do not install the GWS into a common vent with any
other appliance. This will cause flue gas spillage or
appliance malfunction, resulting in possible severe
personal injury, death or substantial property damage.

Inspect existing chimney before installing boiler.
Failure to clean or replace perforated pipe or tile lining
will cause severe personal injury or death.

GWS boilers can be either direct-vent vented or
direct-exhaust vented. They cannot be chimney-draft
vented. See GWS Venting Manual for detailed
installation instructions.
If you are removing an existing boiler from a shared
venting system, the new GWS boiler cannot share
the vent system. You must test each appliance
remaining on the common vent system individually
to verify the vent system still operates adequately.
Follow guidelines below.

When removing boiler from existing common vent
system:

At the time of removal of an existing boiler, the following steps shall
be followed with each appliance remaining connected to the common
venting system placed in operation, while the other appliances
remaining connected to the common venting system are not in
operation.

a. Seal any unused openings in the common venting system.

b.

Visually inspect the venting system for proper size and horizontal
pitch and determine there is no blockage or restriction, leakage,
corrosion or other deficiencies which could cause an unsafe
condition.

c. Test vent system — Insofar as is practical, close all building

doors and windows and all doors between the space in which
the appliances remaining connected to the common venting
system are located and other spaces of the building. Turn on
clothes dryers and any appliance not connected to the common
venting system. Turn on any exhaust fans, such as range hoods
and bathroom exhausts, so they will operate at maximum speed.
Do not operate a summer exhaust fan. Close fireplace dampers.

d. Place in operation the appliance being inspected. Follow the

lighting/operating instructions. Adjust thermostat so appliance
will operate continuously.

e. Test for spillage at draft hood relief opening after 5 minutes of

main burner operation. Use the flame of a match or candle.

f.

After it has been determined that each appliance remaining
connected to the common venting system properly vents when
tested as outlined above, return doors, windows, exhaust fans,
fireplace dampers, and any other gas-burning appliance to their
previous conditions of use.

Any improper operation of common venting system should be
corrected so the installation conforms with the National Fuel Gas
Code, ANSI Z223.1 – latest edition. Correct by resizing to approach
the minimum size as determined using the appropriate tables in
Part 11 of that code. Canadian installations must comply with B149.1
or B149.2 Installation Code.

Vent system

Содержание Gas-Fired Water Boilers

Страница 1: ...t will or can cause minor personal injury or property damage Special instructions on installation operation or maintenance that are important but not related to personal injury or property damage INST...

Страница 2: ...y potential ignition source Monitor and inspect the system and boiler regularly for leakage Repair any leaks immediately to prevent possible accumulation of glycol Never use automotive antifreeze or e...

Страница 3: ...ential garage installations Take the following special precautions when installing the boiler in a residential garage If the boiler is located in a residential garage per ANSI Z223 1 paragraph 5 1 9 M...

Страница 4: ...re personal injury or death GWS boilers can be either direct vent vented or direct exhaust vented They cannot be chimney draft vented See GWS Venting Manual for detailed installation instructions If y...

Страница 5: ...ro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks...

Страница 6: ...ion air provided the boiler room is not subjected to negative pressure due to exhaust fans or other mechanical ventilation devices Refer to the National Fuel Gas Code for dealing with other conditions...

Страница 7: ...7 Part Number 550 110 732 0703 GWS Gas Fired Water Boilers Boiler Manual Figure 2 Provide minimum air openings for GWS boiler installations based on following 1 Prepare boiler location continued...

Страница 8: ...tant gauge pressure has been maintained throughout test Check for leaks Repair if found Leaks must be repaired at once Failure to do so can damage boiler resulting in substantial property damage Do no...

Страница 9: ...r circulator zoning or zone valve zoning Install expansion tank on suction side of system pump Always connect fill line only at the expansion tank never at another point in the system Relief valve Ins...

Страница 10: ...boiler Consult I B R Installation and Piping Guides If boiler is connected to heating coils located in air handling units where they can be exposed to refrigerated air use flow control valves or other...

Страница 11: ...h to allow temperatures to level off It takes a while for the boiler water temperature to rise as the flow changes 3 Bypass valve 2 allows hot boiler outlet water to blend with colder return water rai...

Страница 12: ...s piping of 0 30 w c For additional gas pipe sizing information see ANSI Z223 1 B149 1 or B149 2 for Canadian installations 2 Inlet pressure required at gas valve inlet Maximum 13 w c Minimum 5 w c Ma...

Страница 13: ...s which prohibit installation of fused disconnect or service switch on boiler install a 2 x 4 cover plate on the boiler junction box and mount the service switch remotely as required by the code Wirin...

Страница 14: ...vel to drop Added water will dilute the antifreeze reducing the freeze protection level Fill the system with water 1 Close manual and automatic air vents and boiler drain cock 2 Fill to correct system...

Страница 15: ...iler life Minerals can build up in sections reducing heat transfer overheating cast iron and causing section failure If you discover evidence of any gas leak shut down the boiler at once Find the leak...

Страница 16: ...oiler allowing for normal start up cycle to occur and main burners to ignite With main burners on manually shut off gas supply at manual main shutoff gas valve Burners should go off Open manual main s...

Страница 17: ...stpurge then starts a new cycle b If pilot does light and control module senses flame current spark generator is turned off and main valve opens 4 During main burner operation a Control module monitor...

Страница 18: ...GWS Gas Fired Water Boilers Boiler Manual 18 Part Number 550 110 732 0703 Figure 13 Wiring diagram GWS boilers 9 Sequence of operation continued...

Страница 19: ...itch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire departm...

Страница 20: ...Reported problems Boiler area Air openings Flue gas vent system Pilot and main burner flames Water piping Boiler heating surfaces Burners base and inlet air box Condensate drain system Service Induce...

Страница 21: ...place it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fr...

Страница 22: ...connection after turning off power to the boiler 2 Use a bright light to inspect the flue pipe interior and inducer interior 3 Inspect the boiler vent outlet area and heating surfaces by looking thro...

Страница 23: ...boiler temperature Boiler should cycle off Return dial to original setting 2 Inspect and test additional limit controls or low water cutoffs installed on system Expansion tank 1 Expansion tanks provi...

Страница 24: ...sizing Following installation the valve lever must be operated AT LEAST ONCE A YEAR to ensure that waterways are clear Certain naturally occurring mineral deposits may adhere to the valve rendering it...

Страница 25: ...be adjusted by regulator on gas valve Check pressure switch setting Make sure boiler water temperature is 100 F or cooler before starting procedure to obtain appropriate readings 1 See Figure 14 and...

Страница 26: ...GWS Gas Fired Water Boilers Boiler Manual 26 Part Number 550 110 732 0703 12 Troubleshooting continued...

Страница 27: ...27 Part Number 550 110 732 0703 GWS Gas Fired Water Boilers Boiler Manual 12 Troubleshooting continued...

Страница 28: ...GWS Gas Fired Water Boilers Boiler Manual 28 Part Number 550 110 732 0703 12 Troubleshooting continued...

Страница 29: ...29 Part Number 550 110 732 0703 GWS Gas Fired Water Boilers Boiler Manual 12 Troubleshooting continued...

Страница 30: ...GWS Gas Fired Water Boilers Boiler Manual 30 Part Number 550 110 732 0703 12 Troubleshooting continued...

Страница 31: ...31 Part Number 550 110 732 0703 GWS Gas Fired Water Boilers Boiler Manual 12 Troubleshooting continued...

Страница 32: ...GWS Gas Fired Water Boilers Boiler Manual 32 Part Number 550 110 732 0703 12 Troubleshooting continued...

Страница 33: ...15 Section assembly flue collector draft hood and vent damper 13 Replacement parts The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instructions on...

Страница 34: ...re 16 Base assembly manifold orifices and burners 13 Replacement parts continued The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instructions on p...

Страница 35: ...er Manual Figure 17 Jacket assembly 13 Replacement parts continued The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instructions on page 21 of this...

Страница 36: ...GWS Gas Fired Water Boilers Boiler Manual 36 Part Number 550 110 732 0703 Figure 18 Trim assembly 13 Replacement parts continued...

Страница 37: ...37 Part Number 550 110 732 0703 GWS Gas Fired Water Boilers Boiler Manual Figure 19 Gas control assembly 13 Replacement parts continued...

Страница 38: ...ler model number Supply tapping inches NPT Return tapping inches NPT Gas connection size Note 3 inches NPT Gas manifold size Note 3 inches NPT A Air inlet pipe center inches W Jacket width inches GWS...

Страница 39: ...et I B R ratings are based on net installed radiation of sufficient quantity for the requirements of the building and nothing need be added for normal piping and pickup Ratings are based on a piping a...

Страница 40: ...GWS Gas Fired Water Boilers Boiler Manual 40 Part Number 550 110 732 0703 W T 8201 W Calumet Rd Milwaukee WI 53223...

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