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21

Section 6 — Exploded Views and Parts Lists

Generator – Drawing No. 0G5709-A

ITEM PART NO. QTY.  DESCRIPTION

  1 

0G5455 

1 

ASSEMBLY, ENGINE GH-410 PORTABLE  

  2 

049820 

9 

NUT HEX LOCK M8-1.25 NY INS 

 3 

0G1746 

1 

BRACKET 

MUFFLER 

  4 

0D4662 

1 

SCREW HHTR 5/16-18 X 3/4 

  5 

022473 

20 

WASHER FLAT 1/4-M6 ZINC  

  6 

022097 

6 

WASHER LOCK M6-1/4 

  7 

047411 

2 

SCREW HHC M6-1.0 X 16 G8.8 

 8 

084508 

2 

VIBRATION 

MOUNT 

  9 

022145 

8 

WASHER FLAT 5/16-M8 ZINC  

  10 

081990 

2 

SCREW SHC M8-1.25 X 40 

  11 

0G2397 

1 

ENGINE ADAPTER HOUSING

  12 

030205 

4 

SCREW FHSC 3/8-16 X 3/4 

  13 

0G5243 

1 

FUEL TANK ASSY 8KW PORTABLE

  14 

0G5445 

4 

SCREW HHTT M8-1.25 X 20 

 15 

0G5211C 

1 

ROTOR 8KW 

 16 

0G5457C 

1 

STATOR 8KW 

  17 

0G2398 

1 

BEARING CARRIER REAR

  18 

0G6216 

1 

SPACER 1/2 X 1/4 X 1

  19 

0G5148 

4 

SCREW HHC M8-1.25 X 140 G8.8 

  20 

0F4795 

2 

SCREW PPHM M4-0.7 X 10 

 21 

0G5088 

1 

CLAMP 

  22 

022129 

5 

WASHER LOCK M8-5/16 

  23 

075431 

1 

SCREW IHHC 5/16-24 X 8-1/2 G5

  24 

0742600174 

1 

 GROUND WIRE BEARING CARRIER-
FRAME  

  25 

090388 

3 

SCREW HHTT M6-1.0 X 12 

 26 

0G5206 

1 

GROMMET WIRE SLEEVE 

  27 

0G5002 

1 

COVER ALTERNATOR INLET

  28 

023897 

6 

WASHER FLAT #10 ZINC 

  29 

022152 

6 

WASHER LOCK #10 

  30 

020911 

4 

SCREW PPHM M5-0.8 X 30 

 31 

0G4700 

2 

HANDLE PORTABLE 

 32 

097612 

2 

FINGERED GRIP 

  33 

024334 

4 

BOLT CARRIAGE 1/4-20 X 1  

  34 

0G1745 

1 

HANDLE LEG PORTABLE LEFT SIDE 

  35 

0G4699 

2 

1-3/8" RUBBER END GENERATOR FOOT

  36 

027529 

16 

NUT HEX LOCK 1/4-20 NYL INS 

  37 

0G5011 

1 

RAIL TANK SUPPORT ALT. SIDE

ITEM PART NO. QTY.  DESCRIPTION

 38 

085652 

2 

MOUNTS VIBRATION 

  39 

0G5958 

1 

CAPACITOR MOTOR RUN 47MF 440V

  40 

0742600175 

1 

WIRE, #16 START SOL-STARTER

 41 

0G4797 

1 

DEFLECTOR TANK HEAT

 42 

0G2475 

1 

DEFLECTOR, HEAT

  43 

0G5442 

2 

SNAP BUTTON - .437" DIA. HEAD

  44 

0G5205 

1 

AXLE 5/8" DIAMETER 

  45 

0G2355 

2 

WHEEL, SOLID RUBBER 10" O.D.

  46 

022247 

2 

WASHER FLAT 5/8 ZINC 

  47 

0D4999 

2 

PIN COTTER 1/8 X 1-1/4 ZINC PLATED  

  48 

0G5010 

1 

RAIL TANK SUPPORT MUFFLER SIDE

  49 

0G6039 

8 

BOLT CARRIAGE 1/4-20 X 1-3/4 

 50 

0G2352 

1 

CRADLE PORTABLE

  51 

023175 

3 

SCREW HHC 1/4-20 X 1.75 G5 

  52 

027028 

2 

NUT HEX LOCK 5/16-18 NYL INS 

  53 

0A1658 

1 

WASHER LOCK SPECIAL 1/4" 

  54 

055414 

1 

LUG SLDLSS #2-#8 X 17/64 CU 

  55 

092079 

1 

SCREW HHTT M6-1.0 X 25 

  56 

023258 

2 

SCREW HHC 5/16-18 X 3-1/4 G5 

  57 

036682 

2 

SCREW HHC 1/4-20 X 3 G5 

  58 

0G5265 

1 

BRACKET BATTERY HOLD DOWN

  59 

0G2380 

1 

BATTERY 12V 10Ah

 60 

0G5264 

1 

BRACKET BATTERY TRAY

  61 

022127 

3 

NUT HEX 1/4-20 STEEL 

  62 

0G1745A 

1 

HANDLE LEG PORTABLE RIGHT SIDE

  63 

052618 

2 

SCREW HHC M5-0.8 X 12 G8.8

  64 

051716 

2 

NUT HEX M5-0.8 G8 CLEAR ZINC

  65 

0742600176 

1 

WIRE, STARTER SOL-BATTERY

  66 

0742600177 

1 

WIRE, BATTERY (-) TO ENGINE FRAME

  67 

0G6392 

2 

BOOT, BATTERY CABLE

  68 

049813 

1 

NUT HEX M6 X 1.0 G8 YELLOW CHROME

  69 

0F0710 

11 

RIVET POP .125 X 0.337 STEEL

  70 

0C3168 

1 

WASHER LOCK SPECIAL 5/16

  71 

051731 

1 

SCREW HHC M8-1.25 X 50 C8.8

 72 

096021 

1 

GROMMET

NOTE:   All painted parts should have the following suffix at the end of the part 

number. Example:  0G23520ST03.

Содержание 005348-0

Страница 1: ...ATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY www guardiangenerators com or 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODEL 005348 0 8 000 Watt Portable G...

Страница 2: ...ine 8 2 7 To Start the Engine 9 2 8 Stopping the Engine 10 2 9 Automatic Idle Control 10 2 10 Low Oil Pressure Shutdown System 10 2 10 1 Initial Start up 10 2 10 2 Sensing Low Oil Pressure 10 2 10 3 R...

Страница 3: ...ing a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poison gas you cannot see or smell Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxi...

Страница 4: ...ne safe before attempting to work on the generator Parts of the generator are rotating and or hot during operation Exercise care near running generators Do not touch hot surfaces such as the muffler S...

Страница 5: ...rictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the generator is operat...

Страница 6: ...for prolonged periods of time Cut the tie wrap cable holding the RED and BLACK battery cables to the stator Connect the RED battery cable to the battery Positive terminal After making sure that the c...

Страница 7: ...ails 12 Start Run Stop Switch Controls the operation of the generator 13 Muffler Includes the spark arrestor and quiets the engine 14 Battery Powers the electric starter 15 Handles Pivot and retract f...

Страница 8: ...ing module covers all receptacles In the event of a ground fault the GFCI will trip and quickly stop the flow of electricity to prevent serious injury Definition The GFCI constantly monitors electrici...

Страница 9: ...ted watts or amps of all loads to be connected at one time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle su...

Страница 10: ...ow 3 times the listed watts for starting these devices 2 6 BEFORE STARTING THE GENERATOR Prior to operating the generator engine oil and gasoline will need to be added as follows 2 6 1 ADDING ENGINE O...

Страница 11: ...he unit is in a level position Open the fuel shut off valve Figure 12 Figure 12 Fuel Shut off Valve Locate the Idle Control ON OFF switch on the control panel and set it to the OFF position Figure 13...

Страница 12: ...e delay allows the engine to run for about 10 seconds before sensing oil pressure 2 10 2 SENSING LOW OIL PRESSURE If the system senses low oil pressure during operation the engine shuts down 2 10 3 RE...

Страница 13: ...that have been subjected to operator abuse or negligence To receive full value from the warranty the operator must maintain the generator as instructed in this manual Some adjustments will need to be...

Страница 14: ...oil recommendations Wipe up any spilled oil 3 3 6 REPLACINGTHE SPARK PLUG Use Champion RC14YC spark plug or equivalent Replace the plug once each year This will help the engine start easier and run be...

Страница 15: ...plug Remove the four screws attaching the valve cover Make sure the piston is at Top Dead Center TDC of its compression stroke both valves closed To get the piston at TDC remove the intake screen at...

Страница 16: ...om open flame Be sure engine is cool Do not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove spa...

Страница 17: ...l 9 Excessive rich fuel mixture 10 Intake valve stuck open or closed 11 Engine has lost compression 1 Clean or replace air cleaner 2 Fill fuel tank 3 Drain fuel tank and fill with fresh fuel 4 Connect...

Страница 18: ...16 Section 5 Electrical Data Wiring Diagram Drawing No 0G4796 A...

Страница 19: ...17 Section 5 Electrical Data Wiring Diagram Drawing No 0G4796 A...

Страница 20: ...18 Section 6 Exploded Views and Parts Lists Control Panel Drawing No 0G5711 B...

Страница 21: ...CIRCUIT BREAKER 30A 2P PUSH TO RESET AIRPAX PART NUMBER PR21 2 30 OA XX 20 068868 1 OUTLET 30A 120V RECEPT 21 075207A 1 CIRCT BRK 30X1 UL CSA 22 043437 1 RECEPTACLE 30A 125 250V L1430R 23 043180 10 W...

Страница 22: ...20 Section 6 Exploded Views and Parts Lists Generator Drawing No 0G5709 A...

Страница 23: ...027529 16 NUT HEX LOCK 1 4 20 NYL INS 37 0G5011 1 RAIL TANK SUPPORT ALT SIDE ITEM PART NO QTY DESCRIPTION 38 085652 2 MOUNTS VIBRATION 39 0G5958 1 CAPACITOR MOTOR RUN 47MF 440V 40 0742600175 1 WIRE 16...

Страница 24: ...22 Section 6 Exploded Views and Parts Lists Engine Drawing No 0G5598 E Part 1...

Страница 25: ...EAR 22 0A8898B 1 ASSEMBLY COVER GEAR TOP CHECK FILL 23 0D2274 2 RETAINER VALVE SPRING 24 0C4391 2 VALVE SPRING LF 25 086025 1 SET GEROTOR 12 THK 26 0E3341 1 BALANCER 27 0G6791 1 ASSEMBLY CYLINDER HEAD...

Страница 26: ...24 Section 6 Exploded Views and Parts Lists Engine Drawing No 0G5598 E Part 2...

Страница 27: ...OR CONTROL 31 0C3978 1 SPRING ANTI LASH 32 0G2386 1 ENGINE HARNESS PORTABLE 33 0G9241 1 ASSEMBLY IGNITION ADV NO DIODE GH410 34 0G3111 2 SCREW HHTT M6 1 0 X 25 ZINC ITEM PART NO QTY DESCRIPTION 35 073...

Страница 28: ...26 Section 7 Notes...

Страница 29: ...27 Section 7 Notes...

Страница 30: ...e that Generac may deny any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications o...

Страница 31: ...on 4 below Any such emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point fo...

Страница 32: ...n Generac authorized dealers not authorized in writing by Generac Power Systems Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechan...

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