Guardian 005348-0 Скачать руководство пользователя страница 15

13

Section 3 — Maintenance

Portable Generator System

3.5  CLEAN SPARK ARRESTOR SCREEN

The engine exhaust muffler has a spark arrestor screen. Inspect and 
clean the screen at least once each year (Figure 18). If unit is used 
regularly, inspect and clean more often.

NOTE:

If using the generator on any forest-covered, brush-covered 
or grass-covered unimproved land, it must equipped with a 
spark arrestor. The spark arrestor must be maintained in good 
condition by the owner/operator.

Clean and inspect the spark arrestor as follows:

Remove muffler heat shield from muffler, removing four screws.

• 

Remove spark arrestor from muffler, removing four screws.

• 

Inspect screen and replace if torn, perforated or otherwise 

• 

damaged. DO NOT USE a defective screen. If screen is not 
damaged, clean it with commercial solvent.

Replace the spark arrestor and muffler heat shield.

• 

Figure 18 - Spark Arrestor

Heat Shield

Spark Arrestor

3.6 ADJUSTING 

VALVE 

CLEARANCE

After the first 50 hours of operation, check the valve clearance in 
the engine and adjust if necessary.

Important: 

If feeling uncomfortable about doing this procedure or the 

proper tools are not available, please take the generator to the nearest 
service center to have the valve clearance adjusted. This is a very 
important step to insure longest life for the engine.

To check valve clearance:

Make sure the engine is at room temperature (60° - 80° F).

• 

Make sure that the spark plug wire is removed from the spark plug 

• 

and out of the way. Remove spark plug.

Remove the four screws attaching the valve cover.

• 

Make sure the piston is at Top Dead Center (TDC) of its 

• 

compression stroke (both valves closed). To get the piston at 
TDC, remove the intake screen at the front of the engine to gain 
access to the flywheel nut. Use a large socket and socket wrench 
to rotate the nut and hence the engine in a clockwise direction 
while watching the piston through the spark plug hole. The piston 
should move up and down. The piston is at TDC when it is up as 
high as it can go.

Insert a 0.002 - 0.004 inch (0.05 - 0.1mm) feeler gauge between 

• 

the rocker arm and valve stem. Correct clearance is when a slight 
drag is felt when sliding the gauge back and forth. If the clearance 
is either excessively loose or tight the rocker arms will need 
adjusting.

To adjust valve clearance:

Loosen the rocker jam nut (Figure 19). Use an 10mm allen wrench 

• 

to turn the pivot ball stud while checking clearance between 
the rocker arm and the valve stem with a feeler gauge. Correct 
clearance is 0.002-0.004 inch (0.05-0.1 mm).

Figure 19 - Valve Clearance Adjustment

NOTE:

The rocker arm jam nut must be held in place as the pivot ball 
stud is turned.

When valve clearance is correct, hold the pivot ball stud in place with 
the allen wrench and tighten the rocker arm jam nut. Tighten the jam 
nut to 174 in/lbs. torque. After tightening the jam nut, recheck valve 
clearance to make sure it did not change.

Install new valve cover gasket.

• 

Re-attach the valve cover.

• 

NOTE:

Start all four screws before tightening or it will not be possible to 
get all the screws in place. Make sure the valve cover gasket is 
in place. Replace spark plug.

Re-attach the spark plug wire to the spark plug.

• 

Содержание 005348-0

Страница 1: ...ATION TROUBLESHOOTING ELECTRICAL DATA PARTS WARRANTY www guardiangenerators com or 1 800 333 1322 ULTRA SOURCE Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODEL 005348 0 8 000 Watt Portable G...

Страница 2: ...ine 8 2 7 To Start the Engine 9 2 8 Stopping the Engine 10 2 9 Automatic Idle Control 10 2 10 Low Oil Pressure Shutdown System 10 2 10 1 Initial Start up 10 2 10 2 Sensing Low Oil Pressure 10 2 10 3 R...

Страница 3: ...ing a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poison gas you cannot see or smell Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxi...

Страница 4: ...ne safe before attempting to work on the generator Parts of the generator are rotating and or hot during operation Exercise care near running generators Do not touch hot surfaces such as the muffler S...

Страница 5: ...rictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the generator is operat...

Страница 6: ...for prolonged periods of time Cut the tie wrap cable holding the RED and BLACK battery cables to the stator Connect the RED battery cable to the battery Positive terminal After making sure that the c...

Страница 7: ...ails 12 Start Run Stop Switch Controls the operation of the generator 13 Muffler Includes the spark arrestor and quiets the engine 14 Battery Powers the electric starter 15 Handles Pivot and retract f...

Страница 8: ...ing module covers all receptacles In the event of a ground fault the GFCI will trip and quickly stop the flow of electricity to prevent serious injury Definition The GFCI constantly monitors electrici...

Страница 9: ...ted watts or amps of all loads to be connected at one time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle su...

Страница 10: ...ow 3 times the listed watts for starting these devices 2 6 BEFORE STARTING THE GENERATOR Prior to operating the generator engine oil and gasoline will need to be added as follows 2 6 1 ADDING ENGINE O...

Страница 11: ...he unit is in a level position Open the fuel shut off valve Figure 12 Figure 12 Fuel Shut off Valve Locate the Idle Control ON OFF switch on the control panel and set it to the OFF position Figure 13...

Страница 12: ...e delay allows the engine to run for about 10 seconds before sensing oil pressure 2 10 2 SENSING LOW OIL PRESSURE If the system senses low oil pressure during operation the engine shuts down 2 10 3 RE...

Страница 13: ...that have been subjected to operator abuse or negligence To receive full value from the warranty the operator must maintain the generator as instructed in this manual Some adjustments will need to be...

Страница 14: ...oil recommendations Wipe up any spilled oil 3 3 6 REPLACINGTHE SPARK PLUG Use Champion RC14YC spark plug or equivalent Replace the plug once each year This will help the engine start easier and run be...

Страница 15: ...plug Remove the four screws attaching the valve cover Make sure the piston is at Top Dead Center TDC of its compression stroke both valves closed To get the piston at TDC remove the intake screen at...

Страница 16: ...om open flame Be sure engine is cool Do not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove spa...

Страница 17: ...l 9 Excessive rich fuel mixture 10 Intake valve stuck open or closed 11 Engine has lost compression 1 Clean or replace air cleaner 2 Fill fuel tank 3 Drain fuel tank and fill with fresh fuel 4 Connect...

Страница 18: ...16 Section 5 Electrical Data Wiring Diagram Drawing No 0G4796 A...

Страница 19: ...17 Section 5 Electrical Data Wiring Diagram Drawing No 0G4796 A...

Страница 20: ...18 Section 6 Exploded Views and Parts Lists Control Panel Drawing No 0G5711 B...

Страница 21: ...CIRCUIT BREAKER 30A 2P PUSH TO RESET AIRPAX PART NUMBER PR21 2 30 OA XX 20 068868 1 OUTLET 30A 120V RECEPT 21 075207A 1 CIRCT BRK 30X1 UL CSA 22 043437 1 RECEPTACLE 30A 125 250V L1430R 23 043180 10 W...

Страница 22: ...20 Section 6 Exploded Views and Parts Lists Generator Drawing No 0G5709 A...

Страница 23: ...027529 16 NUT HEX LOCK 1 4 20 NYL INS 37 0G5011 1 RAIL TANK SUPPORT ALT SIDE ITEM PART NO QTY DESCRIPTION 38 085652 2 MOUNTS VIBRATION 39 0G5958 1 CAPACITOR MOTOR RUN 47MF 440V 40 0742600175 1 WIRE 16...

Страница 24: ...22 Section 6 Exploded Views and Parts Lists Engine Drawing No 0G5598 E Part 1...

Страница 25: ...EAR 22 0A8898B 1 ASSEMBLY COVER GEAR TOP CHECK FILL 23 0D2274 2 RETAINER VALVE SPRING 24 0C4391 2 VALVE SPRING LF 25 086025 1 SET GEROTOR 12 THK 26 0E3341 1 BALANCER 27 0G6791 1 ASSEMBLY CYLINDER HEAD...

Страница 26: ...24 Section 6 Exploded Views and Parts Lists Engine Drawing No 0G5598 E Part 2...

Страница 27: ...OR CONTROL 31 0C3978 1 SPRING ANTI LASH 32 0G2386 1 ENGINE HARNESS PORTABLE 33 0G9241 1 ASSEMBLY IGNITION ADV NO DIODE GH410 34 0G3111 2 SCREW HHTT M6 1 0 X 25 ZINC ITEM PART NO QTY DESCRIPTION 35 073...

Страница 28: ...26 Section 7 Notes...

Страница 29: ...27 Section 7 Notes...

Страница 30: ...e that Generac may deny any and or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications o...

Страница 31: ...on 4 below Any such emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point fo...

Страница 32: ...n Generac authorized dealers not authorized in writing by Generac Power Systems Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechan...

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