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5,000

Ø10x150

152

7,500

Ø10x150

152

10,000

Ø10x150

152

15,000

Ø10x150

152

20,000

Ø10x150

152

6.2  Checking the hook and its allowable safe use

● 

When the dimension shown by “A” in the sketch has exceeded the limitation specified in Table 3, the hook should be replaced with a new genuine one.

Do not forget to set the split pin  correctly when re-assembling the hook and the stop bolt.

Rated load (kg)

Value A on new hook (mm)

Limit value A (mm)

250

21

22

500

23

24.15

1,000

27

28.35

1,500

33

34.65

2,000

35

40.9

3,000

39

47.7

5,000

45

47.25

7,500

54

56.7

10,000

54

56.7

15,000

82

84

20,000

82

84

7.  Criteria for Using and Checking Chain Hoists

7.1  Criteria for use

1.  Make sure that the class of the chain hoist is fit for conditions of its use.( Grade Identification , ID markings etc )

1.

2.  The chain hoist should not be used to lift a load exceeding the rated load except for testing purpose.

2.

3.  Do not use a bottom hook which is not equipped with a safety latch or that is fitted with a latch that has  no safety effect.

3.

4.  Do not use a chain block on which the chain stoppers are missing.

4.

5.  Do not wind the load chain directly around a load.

5.

6.  Do not quickly pull , jerk or force the hand chain when lifting and lowering a load.

6.

7.  Do not perform over-lifting and over-lowering.

7.

8.  Avoid an operation of so-called earth lifting.

8.

9.  Before each operation check the load chain for twisting or tangling.

9.

10.  The chain hoist can be used only after such twisting and tangling are corrected.

10.

11.  When the chain hoist is used in special conditions such as lower or higher temperatures, or corrosive atmosphere, etc., consult the Supplier  before
the use.Such conditions could cause hydrogen embrittlement and are not allowed for this product .

11.

12.  The chain hoist should not be modified by the users.

12.

13.  Do not leave the chain hoist for many hours with a load suspended.

13.

14.  Make a routine safety  inspection before each use.

14.

15.  Immediately stop operating the chain hoist when an abnormally big pulling force for the hand chain is required.

15.

16.  Apply a lubricant to the load chain before use.

16.

17.  Use the chain hoist, applying lubricants to its gears, bearings, which are liable to wear.

17.

18.  Consult us whenever special usage of the chain hoist is required.

18.

7.2  Criteria for check

1.  Use the chain hoist by checking it daily(1) and periodically(2).

1.

2.  Refer to Table 4 which gives check items, check methods and check criteria to be used in the daily check. However, items other than those specified
should be also checked, when the chain hoist is frequently used, or in special cases.

2.

3.  When the chain hoist is repaired, check it on periodic check items given in Table 4 after its repair, and make notes.

3.

Содержание MK2

Страница 1: ...ing decal is missing please contact your Supplier NOTE All information reported herein is based on the data available at the time of printing The factory reserves the right to modify its own products at any time without notice or incurring in any sanction Please verify with George Taylor and Company Lifting Gear for possible updates 1 Preface This manual hoist is a portable lifting device easily o...

Страница 2: ... lift people Avoid off centre loading Balance the weight evenly Pull the hand chain steadily and smoothly to prevent jerking or tangling Seat the load firmly in the hook Do not try to lift with the tip of the hook Do not wrap the chain around the load Balance the load weight evenly Pull the lever handle chain steadily and smoothly to prevent jerking or tangling Raise the load only enough to clear ...

Страница 3: ...lls 1 2 2 3 4 6 8 Load chain mm ø 10 X 30 ø 7 X 21 ø 10 X 30 ø 10 X 30 ø 10 X 30 ø 10 X 30 ø 10 X 30 Effort force N 372 290 365 370 385 390 390 A mm 255 230 280 463 463 420 630 B mm 205 176 189 189 189 208 220 Dimensions C mm 39 39 45 54 54 82 82 D mm 55 55 65 75 75 106 106 Hmin mm 548 565 688 690 700 950 1100 Net Weight KG 35 29 41 3 62 78 5 135 190 4 Installation and Operation Installation The s...

Страница 4: ...ing a load Fig 3 4 Cautions during operation 5 Do not get on a load that is to be lifted and do not stay under a load lifted 5 6 It is prohibited by law to get on a load lifted by the chain hoist Fig 4 6 7 Do not apply an overload to the chain hoist that is do not apply a load exceeding the number of tons rated load indicated on the nameplate Fig 5 7 8 Do not give an impact to the chain hoist Seve...

Страница 5: ...ounter measures by a specialist competent repairer possessing enough knowledge of the unit or by a dealer of GT products It may happen that the load chain and the hooks fall in a dangerous state even if they show no remarkable changes in their function It is therefore indispensable to make a periodic measuring check based on the Methods for Maintenance and Inspection as stated in this information ...

Страница 6: ...ting and over lowering 7 8 Avoid an operation of so called earth lifting 8 9 Before each operation check the load chain for twisting or tangling 9 10 The chain hoist can be used only after such twisting and tangling are corrected 10 11 When the chain hoist is used in special conditions such as lower or higher temperatures or corrosive atmosphere etc consult the Supplier before the use Such conditi...

Страница 7: ...iled below 4 Part list for chain block No Description 0 25t 0 5t 1t 1 5t 2t 3t 3t S 5t 7 5t 10t 15t 20t 1 Hand wheel cover assembly 2 Hand wheel 3 Brake cover 4 Friction plate 5 Ratchet disc 6 Brake seat 7 Lock plate 8 Toppin 9 Side plate assembly B 10 Chain sprocket 1 1 Side plate assembly A 12 Spindle gear 13 Driven shaft assembly 14 Driving shaft 15 Gear case assembly 16 Name plate 17 Suspensio...

Страница 8: ...41 Idle sheave pin plate 42 Hook pin 52 Screw 53 Spring washer 60 Prevailing torque type nut 61 Split pin 62 Hexagonal castle nut 63 Screw 64 Spring washer 65 Snap ring 66 Snap ring 67 Prevailing torque type nut 68 Screw 69 Snap ring 70 Prevailing torque type nut 71 Rivet 72 Split pin 73 Pin 74 Prevailing torque type nut 75 Hexagonal Screw 90 Bearing A 91 Pin bearing 92 Bearing B 93 Bearing C 2021...

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