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Table of Contents

PNEG-222

48' Diameter Bin Cor-Lok and Cut-Lok Flooring

Contents

Chapter 1 Introduction ..........................................................................................................................................4

Chapter 2 Safety .....................................................................................................................................................5

Chapter 3 Decals ..................................................................................................................................................10

Chapter 4 Important Note ....................................................................................................................................12

Guidelines for Proper Storage of Grain Bin Materials Prior to Construction ....................................... 12

Chapter 5 Recommended Method for Full Floor Installation ...........................................................................13

Chapter 6 Grandstand Identification ..................................................................................................................20

20 Gauge Grandstand Identification ................................................................................................... 20

Chapter 7 Flashing Installation ...........................................................................................................................21

Grain Systems Formed Flashing Installation ...................................................................................... 21

Chapter 8 Grandstand Layout at Center Well for Recirculating System ........................................................22

Chapter 9 Well Installation Cut Detail ................................................................................................................23

Well Installation Plank Cut Detail for 42', 48' and 60' Split Floor ......................................................... 23

Chapter 10 48' Cor-Lok/Cut-Lok Plank Order ....................................................................................................24

Chapter 11 Plank Lengths ...................................................................................................................................25

Optional 48' 3' Offset Splice Plank Length ........................................................................................ 26

Chapter 12 48' Grandstand Layout for Recirculating System .........................................................................27

48' 20 Gauge Grandstand Layout for Recirculating System Cut-Lok or 18 Gauge Cor-Lok Floors .. 27

Chapter 13 48' Grandstand Layouts, 33' Maximum Wall Height ......................................................................28

Chapter 14 20 Gauge Floor Support Requirements .........................................................................................38

20 Gauge Grandstand Chart - 2.66" Corrugation .............................................................................. 38
20 Gauge Grandstand Chart - 4.00" Corrugation .............................................................................. 39

Chapter 15 Flashing Support at Stiffeners ........................................................................................................40

Stiffener Flashing Support Instructions for Internal Universal Stiffeners ........................................... 40

Chapter 16 Air Flow Support Instructions .........................................................................................................41

Installation of Air Flow Supports ........................................................................................................ 41

Chapter 17 Warranty ............................................................................................................................................47

SEE

PAGE 38

AND

PAGE 39

FOR 20 GAUGE

FLOOR SUPPORT REQUIREMENTS.

Содержание PNEG-222

Страница 1: ...PNEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring and Grandstand Layout Installation Manual PNEG 222 Version 3 0 Date 09 30 15...

Страница 2: ...ok and Cut Lok Flooring All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make ch...

Страница 3: ...Grandstand Layouts 33 Maximum Wall Height 28 48 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 5 Rings and 4 00 Corrugated Bins 4 Rings 28 48 Cor Lok Cut Lok and 20 Gauge Grandst...

Страница 4: ...f lading to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the...

Страница 5: ...ith the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction must be consulted before installations are made When neces...

Страница 6: ...N NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoide...

Страница 7: ...p and back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs...

Страница 8: ...rnal pressure from fans or other air moving systems The manufacturer does not warrant this type of roof damage Adequate ventilation or makeup air devices should be provided for all powered air handlin...

Страница 9: ...afety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and p...

Страница 10: ...decal contact us to receive a free replacement GSI Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Location Decal Decals Description Located next to aeration system DC 995 Caution...

Страница 11: ...ion another person outside the bin 4 Avoid the center of the bin 5 Wear proper breathing equipment or respirator Failure to heed these warnings will result in serious injury or death DC GBC 1A GSI GRO...

Страница 12: ...of sheets and other closely packed galvanized materials should be stored in a dry climate controlled building If outdoor storage is unavoidable the materials should be stored so that they are raised a...

Страница 13: ...ation Fan Placement Diagram For uniform air flow place the fans in relation to the unloading tube as shown in Figure 4A Floor planks should be perpendicular to the unloading tube Figure 4A Ref Descrip...

Страница 14: ...d layout for wall heights under 32 feet For taller bins grandstand quantity as well as dimensions A and B are given on Page 38 and Page 39 for 20 gauge 1 Layout centerlines of tank Make sure one cente...

Страница 15: ...e flat edge of the floor plank is facing the bin wall and the open channel edge E is facing towards the center of the bin See Figure 4C Position the supports for the first shortest floor plank accordi...

Страница 16: ...vided by three inches B 3 of plank unsupported beside the bin wall there should be a support on that plank or a support on each of the planks adjacent to it such that no more than Dimension B divided...

Страница 17: ...oth plank lengths have been butted together Each splice has to be installed as each row of planks are installed Figure 4E shows the layout of the undersplice plates A and the screw pattern used to sec...

Страница 18: ...lice under the planks Make sure the undersplice extends 3 across each plank The splice should extend 3 under each plank The splice should be screwed in place as shown in Figure 4E on Page 17 3 Repeat...

Страница 19: ...ndersplice B to the planks using two 2 self tapping screws C per splice to hold it in place See Figure 4G 4 Place the oversplice A over the length of the plank splice seams 5 Install the oversplice A...

Страница 20: ...22 48 Diameter Bin Cor Lok and Cut Lok Flooring 5 Grandstand Identification 20 Gauge Grandstand Identification Figure 5A 20 Gauge Plenum Clearance Grandstand Color Code 11 7 8 Blue 14 3 8 White 17 3 1...

Страница 21: ...clockwise After floor is in place place 1 1 4 bolts through pre punched holes in sidewall Bolt heads should be on outside of bin See Figure 6B to determine the correct sequence for placing the nuts an...

Страница 22: ...ut Lok Flooring 7 Grandstand Layout at Center Well for Recirculating System Figure 7A Ref Description A See appropriate layout for spacing B Approximate location for additional supports around center...

Страница 23: ...on E See appropriate layout for grandstand spacing F New Splice at Well Locations G Cut short side planks to allow off fall of long pieces cut for well installation to be installed opposite the long p...

Страница 24: ...24 PNEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring 9 48 Cor Lok Cut Lok Plank Order Figure 9A Support all center wells to concrete...

Страница 25: ...2B 15 8 188 13A 18 3 219 13B 16 3 195 14A 18 9 225 14B 16 9 201 15A 19 3 231 15B 17 3 207 16A 19 9 237 16B 17 9 213 17A 20 2 242 17B 18 2 218 18A 20 7 247 18B 18 7 223 19A 21 0 252 19B 19 0 228 20A 21...

Страница 26: ...14 3 171 14A 20 9 249 14B 14 9 177 15A 21 3 255 15B 15 3 183 16A 21 9 261 16B 15 9 189 17A 22 2 266 17B 16 2 194 18A 22 7 271 18B 16 7 199 19A 23 0 276 19B 17 0 204 20A 23 4 280 20B 17 4 208 21A 23 8...

Страница 27: ...ns 6 Rings Maximum Figure 11A NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 10 Supports per tank were added for center well See center well grandstand la...

Страница 28: ...ngs Figure 12A NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 8 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Страница 29: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 8 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Страница 30: ...ngs Figure 12C NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 7 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Страница 31: ...ngs Figure 12D NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 7 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Страница 32: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 7 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Страница 33: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Страница 34: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Страница 35: ...ngs Figure 12H NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Страница 36: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 5 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Страница 37: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 5 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Страница 38: ...12 2460 22 11 3820 22 11 4410 22 11 4480 20 10 6480 18 9 9680 15 32 16 95 32 16 140 32 16 190 32 16 250 32 16 320 32 16 400 30 15 520 28 14 670 28 14 790 26 13 990 26 13 1140 24 12 1400 24 12 1590 24...

Страница 39: ...51 30 15 1156 30 15 1303 30 15 1660 28 14 2160 28 15 3550 24 12 3850 24 12 4160 24 12 5970 20 10 8820 10 36 18 90 34 17 130 34 17 180 34 17 230 34 17 300 34 17 380 32 16 500 32 16 600 30 15 750 28 14...

Страница 40: ...984 A into its three 3 components 3 Lay the flashing supports A on top of the flooring and weld the flashing supports A to the stiffener as close as possible Fasten the flashing to the wall flashing s...

Страница 41: ...upports are installed at an angle in an overlapping pattern so the ends will overlap See floor layouts in Figure 15B on Page 44 6 Install the channel lock flooring on the first two 2 rows of supports...

Страница 42: ...NEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring The following Figure 15A show methods of support placement to achieve the necessary spacing close to discharge augers and sumps Figure 15A 24 30 Sp...

Страница 43: ...2 8 48 2 10 60 2 12 84 2 14 88 2 14 24 26 36 2 8 56 2 10 74 2 12 92 2 14 104 2 14 27 24 44 2 8 62 2 10 76 2 12 92 2 14 112 2 14 32 20 54 2 10 64 2 12 84 2 14 106 2 16 130 2 18 40 16 58 10 14 80 12 16...

Страница 44: ...port Instructions 44 PNEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring Figure 15B Example showing 30 spacing Example showing 24 spacing with supports doubled 12 spacing in the center for recircula...

Страница 45: ...s Grain Depth at Bin Wall ft Spacing in 31 34 37 1 40 3 43 4 Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single 18 30 98 2 14 116 2 16 136 2 18 160 2 20 182...

Страница 46: ...152 16 24 53 12 66 10 18 94 12 22 126 14 24 164 16 28 68 10 78 10 22 110 12 26 150 14 28 194 16 32 16 24 and 12 64 10 8 78 12 10 96 14 12 114 16 14 for Grain Flow Bin Diameter Number of Supports Grain...

Страница 47: ...H PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set...

Страница 48: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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