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1. Safety

8

PNEG-2023

 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates

Correct Use

1. GSI Slide gates (RSG and ISCC) shall be used only for the control of material flowing into or out of 

chain or belt conveyors.

2. Suitable materials may include:

a. Free flowing whole or crushed agricultural grains and may include milled materials, such as flours.

b. Free flowing, dry, non-flammable granular agricultural fertilisers.

c. Free flowing wood chip.

3. All other uses are precluded. In particular they shall not be used for:

a. Liquids, semi-liquids, sludges or slurries.

b. Volatile materials.

c. Coal, stone, sand or gravel.

d. Materials intended for immediate human consumption.

e. Fibrous materials or others prone to ‘hair-pinning’ or bridging.

4. When switching between materials being handled through the gates, care shall be taken not to 

handle materials that are or may become incompatible with each other. The operator should be 
aware that between successive uses, some material may remain in the gate.

Correct Installation

1. The installer shall ensure that the slide gate is installed in a location where it is free from any vibration 

which could result in a potential ignition source or damage to the slide gate.

2. At all times, the moving parts of the gate (slide, shafts, chain drive, rack and pinion) shall remain 

guarded or out of reach of personnel.

3. Where the gate is installed to allow free inlet or discharge (i.e., not connected directly to a conveyor) 

the exposed inlet or outlet shall be fitted with a duct or spout which provides a safe distance between 
the moving parts and any personnel. This includes moving parts in the conveyor as well as those in 
the gate. Reference should be made to EN ISO 13857.

4. When providing protection referred in above step, the installer may need to add suitable guarding to 

the outlet/inlet, where the dimensions of the spout/duct alone does not provide adequate protection.

5. Where the ATEX classification allows, the gates may be used in a potentially explosive area or on 

the boundary of such areas. Refer to the rating plate 

on Pages 12 and 13

 and to the declaration in 

this manual for the limitations of such use.

6. When used in a potentially explosive environment, the installer has a responsibility to ensure that the 

entirety on the installation, all connected machines, components, parts, controls and systems are 
certified to the same or better classification and that the collection of machines, components, parts, 
controls and systems does not reduce the rating or detract from the effectiveness of any ignition 
source protection provided on the slide gate or other equipment.

7. The slide gate shall be accessible to facilitate cleaning, maintenance or repair. The system shall be 

designed and installed so that it can be opened to provide access to the moving parts of the slide 
gate, to allow access for cleaning. Note that some materials handled through the gate may become 
adhered to internal parts and require removal to prevent further build-up and potential blockage.

Содержание PNEG-2023

Страница 1: ...PNEG 2023 Metric In Line Mount and Cross Cut Mount Flush Style Intermediate Discharge Gates Installation Manual PNEG 2023 Version 3 0 Date 10 20 21...

Страница 2: ...rements EN ISO 80079 37 2016 Explosive atmospheres Part 37 Non electrical equipment for explosive atmospheres Non electrical type of protection constructional safety c control of ignition sources b li...

Страница 3: ...ensions 14 Cut Trough Bottom for Gate Placement 15 Manual Gate Installation 16 Motor Driven Gate Installation for Cross Cut Discharge Gate 17 Motor Driven Gate Installation for In Line Mount Discharge...

Страница 4: ...Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This eq...

Страница 5: ...GER WARNING CAUTION NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation w...

Страница 6: ...eep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the m...

Страница 7: ...accordance with applicable local codes National Electrical Code for the US Canadian Electric Code or EN60204 along with applicable European Directives for Europe Make sure equipment and bins are prop...

Страница 8: ...r discharge i e not connected directly to a conveyor the exposed inlet or outlet shall be fitted with a duct or spout which provides a safe distance between the moving parts and any personnel This inc...

Страница 9: ...Stops all equipment immediately when pressed b Must remain engaged until manually disengaged c Equipment shall not immediately re start when the emergency stop is re set 5 Door safety interlocks where...

Страница 10: ...boundary of ATEX zone 21D 2 Connection of the motor thermistors shall be made to the safety controls to bring the entire handling system to a stop or provide a warning in the event of the motor or gea...

Страница 11: ...Discharge Gates 11 Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for yo...

Страница 12: ...nois St Assumption IL 62510 Phone 1 217 226 4421 Location Decal Decal Description Located on the In Line Mount and Cross Cut Mount Discharge Gates DC 1248 Decal Warning Slide Gate Each slide gate shal...

Страница 13: ...717GM X22 20 C 40 C 10 September 2021 0 33 kw 3 400V AC 0 7A 50 Hz II3D Ex h IIIB T125 C Dc 3x 0 0626 m s 17 x 17 Max Gate Speed Ambient Temperature SN Date Size AGCO Hungary Kft Aliz Street 4 Hungary...

Страница 14: ...5 35 3 4 1123 95 44 1 4 14 In Line 457 2 18 914 4 36 2413 95 Cross Cut 1163 65 45 813 908 05 35 3 4 1225 55 48 1 4 16 In Line 508 20 914 4 36 2413 95 Cross Cut 1163 65 45 813 908 05 35 3 4 1327 15 52...

Страница 15: ...oss cut gates 4 Center this dimension B around the point found with the dimension A and cut the bottom as straight as possible on either side of the center 5 Weld the extra angle iron flanges 3 provid...

Страница 16: ...ighten the set screw This gate can be operated by a chain cable or hand wheel 7 See Figure 3C 2 All flush mount style gates have a double gear rack for slide actuation 3 The slide plate rides on 35 mm...

Страница 17: ...r Driven Gate Installation for Cross Cut Discharge Gate Installing the Motor Bracket 1 Install the motor bracket 9 to the gate Then attach the motor 8 to the bracket 9 as shown in Figure 3D using the...

Страница 18: ...ate Installation for In Line Mount Discharge Gate Installing the Motor Bracket 1 Install the motor bracket 9 to the gate Then attach the motor 8 to the bracket 9 as shown in Figure 3E using the provid...

Страница 19: ...switches are installed on the opposite corners to the inside of the gate frame See Figure 3F Figure 3F 2 Install the limit switch 13 to the inside of the gate frame 4 Knock out the hole 12 where indi...

Страница 20: ...Continued 3 Install the switch levers vertically When the switch target on the gate push in the limit switch arm vertically the motor will stop See Figure 3H and Figure 3I Figure 3H Closed Position F...

Страница 21: ...Figure 3J 3 After switches are securely fastened adjust lever arms so they come in contact with tripper blocks 22 on underneath side of the slide plate 4 Disconnect the power at the electrical panel...

Страница 22: ...e Intermediate Discharge Gates In Line Discharge Gate Limit Switch Installation Continued Figure 3K Figure 3L Ref Description Ref Description 19 Limit Switches 23 Side view shown without side for clar...

Страница 23: ...Intermediate Discharge Gates 23 In Line Discharge Gate Limit Switch Installation Continued Figure 3M GATE CLOSED POSITION shown without side for clarity Figure 3N GATE OPENED POSITION shown without si...

Страница 24: ...nnections with a silicon based caulk to make weather resistant 3 It may be necessary to drill the holes in the trough side flange See Figure 3O 4 There are no carry over bars to adjust the carry over...

Страница 25: ...shaft on both bearings See Figure 3P 2 Remove the bearing on the long side of the shaft 5 3 Flip shaft and re install the bearing 4 Tighten the set screws on the shaft 5 On guard move filler plate to...

Страница 26: ...peration 1 Visually inspect the bearings for signs of over heating loss of grease and wear 2 Check the cooling fans on motor and gear reducer are clean 3 Check the cooling fan and air inlets on motor...

Страница 27: ...4 ATEX Compliant RSG Slide Gates PNEG 2023 Metric In Line Mount and Cross Cut Mount Flush Style Intermediate Discharge Gates 27 Wiring for Motor Control Circuit Figure 4A Example Motor Control Circuit...

Страница 28: ...Wiring for Safety Control Circuit Figure 4B Example Safety Control Circuit Ref Description Ref Description 28 Safety Circuit Re Set 32 Safety Switch If Required 29 Motor Contactor N C 33 Motor Therma...

Страница 29: ...thorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any...

Страница 30: ...lations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 44...

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