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PNEG-1583

10" Commercial Replacement Drive Kit

3

Table of Contents

Contents

Chapter 1 Introduction ........................................................................................................................................ 4

Chapter 2 Safety .................................................................................................................................................. 5

Safety Guidelines  ...............................................................................................................................  5
Safety Instructions ..............................................................................................................................  6
Operator Qualifications .......................................................................................................................  9

Chapter 3 Safety Decals ................................................................................................................................... 10

Chapter 4 Installation ........................................................................................................................................ 11

Prepare the Powerhead  ...................................................................................................................  11
Assemble the Motor Mount Plate to the New Head Plate  ................................................................  14
Install the Head Plate Assembly to the Auger  ..................................................................................  15
Install Motor Mount Brace  ................................................................................................................  16
Assemble the Bearing to the Bearing Plate ......................................................................................   17
Assemble the Bearing Plate Assembly to the Head Plate ................................................................  17
Assemble Belt Guard Brackets to the Head Plate ............................................................................  18
Install the Motor Mount Adjuster .......................................................................................................  19
Install the Motor Plate .......................................................................................................................  20
Install the Pulley  ...............................................................................................................................  21
Install the Motor (NOT PROVIDED)  .................................................................................................  21
Install the Belts  .................................................................................................................................  22
Install the Belt Guard ........................................................................................................................  23

Chapter 5 Parts List .......................................................................................................................................... 24

Replacement Drive Kit Components ................................................................................................ 24

Chapter 6 Troubleshooting .............................................................................................................................. 26

Chapter 7 Warranty ........................................................................................................................................... 27

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Содержание PNEG-1583

Страница 1: ...PNEG 1583 10 Commercial Vertical Replacement Drive Kit Installation Manual PNEG 1583 Date 04 16 08...

Страница 2: ...2 PNEG 1583 10 Commercial Replacement Drive Kit...

Страница 3: ...late 14 Install the Head Plate Assembly to the Auger 15 Install Motor Mount Brace 16 Assemble the Bearing to the Bearing Plate 17 Assemble the Bearing Plate Assembly to the Head Plate 17 Assemble Belt...

Страница 4: ...ding to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the assu...

Страница 5: ...s a misuse of the equipment and may lead to serious injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow th...

Страница 6: ...jurisdiction should be consulted before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good conditio...

Страница 7: ...operating this equipment NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate the equipment Make sure someone is nearby who is aware of the proper shutdown sequence...

Страница 8: ...clothing and safety equipment appropriate to the job Remove all jewelry Long hair should be tied up and back Safety glasses should be worn at all times to protect eyes from debris Wear gloves to prot...

Страница 9: ...a or situation iii Unqualified or incompetent persons are to remain out of the work area iv O S H A Occupational Safety and Health Administration regulations state At the time of initial assignment an...

Страница 10: ...eplace it immediately Contact your dealer or the manufacturer to order a replacement decal free of charge Contact GSI Group 1004 E Illinois St Assumption IL 62510 Phone 217 226 4421 Decal List Part De...

Страница 11: ...e belts by adjusting the motor mount assembly c Remove the drive belts d Remove the motor pulley and drive sheave e Unbolt and remove the existing belt guard assembly 3 Remove the horizontal drive mot...

Страница 12: ...motor mount assembly 6 Unbolt the four 4 1 2 x 1 hex bolts lock washers and hex nuts and remove the existing belt guard brackets and motor mount sides See Figure 4B 7 Loosen and remove the lock colla...

Страница 13: ...late from the vertical auger by removing the eight 8 3 8 x 1 hex bolts flat washers lock washers and hex nuts See Figure 4D 9 Unbolt and remove the 1 1 2 four 4 hole flange bearing Where possible this...

Страница 14: ...to the New Head Plate 1 Position the motor mount plate over the new head plate so that the motor mount plate is almost flush with the new head plate See Figure 4F 2 Bolt the motor mount plate to the h...

Страница 15: ...t the side of the motor mount plate is as close as possible to the vertical connecting band while making sure that the mounting holes in the head plate still align with the mounting holes in the angle...

Страница 16: ...late aligning the three 3 holes with the slots in the brace 2 Secure brace to motor mount plate using three 3 3 8 x 1 1 4 serrated flange bolts and nylock nuts Figure 4J 3 Position 10 x 2 half band un...

Страница 17: ...he bearing plate using four 4 1 2 x 1 1 2 hex bolts lock washers and hex nuts Figure 4L Assemble the Bearing Plate Assembly to the Head Plate 1 Slide the bearing plate over the drive shaft and line up...

Страница 18: ...he clockwise direction the same direction of the auger flight rotation See Figure 4N 4 Tighten the set screw on the lock collar to the drive shaft Figure 4N Assemble Belt Guard Brackets to the Head Pl...

Страница 19: ...2 Insert the pivot rod through the front bottom pivot hole the motor mount adjuster and the back bottom pivot hole Secure the pivot rod in place with two 2 3 16 x 2 cotter pins See Figure 4P 3 With t...

Страница 20: ...late over the adjuster and align its pivot holes with the top pivot holes on the motor mount plate See Figure 4R Figure 4R 3 Slide the motor mount pivot rod through the pivot holes on the motor plate...

Страница 21: ...ble assemble the supplied sheave bushing to the flight pulley Place the flight pulley onto the drive shaft with the set screw side of the flight pulley facing away from the bearing plate Position the...

Страница 22: ...shaft alignment Use the 3 4 flat washer where the 1 2 spacers cannot be used See Figure 4U Figure 4U Install the Belts 1 Place the belts onto the pulleys 2 First screw the lower motor mount adjustment...

Страница 23: ...the belt guard loosely to the belt guard brackets with four 4 3 8 x 1 flange bolts 4 Center the belt guard slot with the motor shaft and the auger drive shaft Make sure the belt guard DOES NOT contac...

Страница 24: ...24 PNEG 1583 10 Commercial Replacement Drive Kit 5 Parts List Replacement Drive Kit Components...

Страница 25: ...ve 15 GK4248 1 1 2 Bore SK Bushing 16 S 9065 3 8 16 x 1 Serrated Flange Bolt Zinc Grade 5 17 S 845 5 16 Flat Washer Yellow Dip Grade 2 18 S 968 3 8 16 Serrated Flange Nut Zinc Grade 5 19 GK7014 Pivot...

Страница 26: ...maximum capacity The auger is moving too slowly Check the auger speed Speeds slower than the recommended speed will result in low capacity Auger plugs The auger may be getting too much grain causing...

Страница 27: ...usive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GSI shall...

Страница 28: ...regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Pho...

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