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English (GB)

15

7. Fault finding

DANGER

Electric shock

Death or serious personal injury
- Before starting any work on the product, make 

sure that the power supply has been switched off 
and that it cannot be accidentally switched on.

For pumps with sensor, start fault finding by checking 
the status on the GU01 or GU02 front panel. See 
installation and operating instructions for GU01 or 
GU02.

Fault

Cause

Remedy

1. The motor does not start, 

fuses blow or the motor 
protector trips 
immediately.

Caution:

 Do not try to 

start again. 

a) Supply failure; short-circuit; earth-leakage fault in 

cable or motor winding.

Have the cable and motor checked and repaired 
by a qualified electrician.

b) Fuses blow due to use of wrong type of fuse

Fit fuses of the correct type.

c) The impeller is blocked by impurities.

Clean the impeller.

d) An air bell, float switch or electrode is out of 

adjustment or defective.

Check the air bells, float switches or electrodes, 
and make adjustments or replace or repair the 
defective parts, if any.

e) Motor phase malfunction

Inspect the motor and connections.

2. The pump operates, but 

the motor protector trips 
after a short while.

a) Low setting of thermal relay in the motor protector. Set the relay in accordance with the 

specifications on the pump nameplate.

b) Increased current consumption due to large 

voltage drop.

Measure the voltage between two motor phases. 
Tolerance: - 10 %/+ 6 %.

c) The impeller is blocked by impurities.

Clean the impeller.

d) Wrong direction of rotation.

Check the direction of rotation and possibly 
interchange any two phases in the power supply.

3. The thermal switch of the 

pump trips after a short 
while.

a) Too high liquid temperature. Inadequate cooling.

Improve cooling or lower the liquid temperature.

b) Too high viscosity of the pumped liquid.

Dilute the pumped liquid.

c) Fault in the electrical connection.

(Y-connection of the pump to D-connection results 
in considerable undervoltage)

Check and correct the electrical connection.

4. The pump operates at 

below-standard 
performance and power 
consumption.

a) The impeller is blocked by impurities.

Clean the impeller.

b) Wrong direction of rotation.

Check the direction of rotation and possibly 
interchange any two phases in the power supply.

5. The pump operates, but 

gives no liquid.

a) Air in the pump.

Vent the pump twice.

b) The outlet valve is closed or blocked.

Check the outlet valve and possibly open and/or 
clean.

c) The non-return valve is blocked.

Clean the non-return valve.

6. The pump is clogged.

a) The liquid contains large particles.

Select a pump with a larger size of passage.

b) A float layer has formed on the surface.

Install a mixer in the tank.

Содержание DPK

Страница 1: ...DPK DPK 0 75 22 kW 50 60 Hz 1 3 Service instructions GRUNDFOS INSTRUCTIONS...

Страница 2: ...l specification 16 8 1 DPK 10 50 075 DPK 10 50 15 and DPK 10 80 22 17 8 2 DPK 15 80 30 18 8 3 DPK 15 80 37 DPK 15 80 55 DPK 15 100 75 DPK 20 100 110 and DPK 20 100 150 19 8 4 DPK 20 150 190 and DPK 20...

Страница 3: ...aximum installation depth m 7 Number of phases 8 Frequency Hz 9 Speed min 1 10 Weight kg 11 Rated voltage V Star 12 Rated voltage V Delta 13 Insulation class 14 Rated current A Star 15 Rated current A...

Страница 4: ...eller 65 Free passage Maximum solids size mm 80 Pump outlet Nominal diameter of pump outlet port mm 22 Code for output power P2 P2 Code number from type designation 10 kW S Equipment Standard With ext...

Страница 5: ...22 2 Screw 20 DPK V others Screw 25 181a DPK 10 XX DPK 15 XX 3 0 kW only Screw 12 DPK 15 20 XX 25 DPK V 65 80 15 2 DPK V 65 80 22 2 Screw 12 DPK V others Screw 25 182 All Socket head screw 30 183 DPK...

Страница 6: ...0055 17 mm SV0056 19 mm SV0063 24 mm SV0122 C Ratchet handle 96777072 D Hexagon socket 17 mm SV0417 19 mm SV0419 24 mm SV0424 30 mm 36 mm E Screwdriver F Rubber mallet G Adjustable wrench SV0349 H Pul...

Страница 7: ...oil chamber as described below If the shaft seal has been changed the oil must be changed as well Fig 2 Position of oil screw on DPK 1 Place the pump on a plane surface with the oil screw pointing do...

Страница 8: ...eller and pump housing Fig 3 Removing the impeller and pump housing 1 Drain oil from the oil chamber See section 5 2 Oil change 2 Remove the inlet strainer ring stand 84a 3 Remove the inlet cover 189...

Страница 9: ...Remove the lower bearing bracket 60 and the rotor 172 7 Remove the cover for bearings 59 8 Remove the stationary shaft seal part 105f from the lower bearing bracket 60 5 5 Removing bearings 1 Drain oi...

Страница 10: ...Remove the cover for bearings 59 from the lower bearing bracket 5 Remove the top cover 151 6 Disconnect power and signal conductors from the top cover 7 Protect the free conductors from the heat of t...

Страница 11: ...on again See fig 8 5 Fit the top cover 151 on the stator housing tighten the screws 183 according to torques in section 3 Tightening torques 6 Fit the cable entry 168 tighten the screws 181a according...

Страница 12: ...iagram star delta starting TM04 4096 0709 TM04 4097 0709 L1 L2 L3 MCCB V A MCCB MC Md My THR GU 01 GU 02 E U1 V1 W1 W2 U2 V2 1 M 3 T P T P S S S S S S F L MC T T My Md MC AUX THR THR MC OL RL GL AUX 6...

Страница 13: ...2 Fit the bearing bracket 60 on the shaft and press it against the bearing till the bearing is pressed home in the bearing bracket 3 Mount the rotor with the shaft and bearing bracket in the stator h...

Страница 14: ...ccording to torques in the table in section 3 Tightening torques 6 Fit the inlet cover 189 to the pump housing and tighten the screws 188a according to torques in the table in section 3 Tightening tor...

Страница 15: ...cordance with the specifications on the pump nameplate b Increased current consumption due to large voltage drop Measure the voltage between two motor phases Tolerance 10 6 c The impeller is blocked b...

Страница 16: ...04 1 4301 107 O ring NBR NBR NBR 108 Sealing washer STS304 A276 304 1 4301 108a O ring NBR NBR NBR 109 O ring NBR NBR NBR 109a O ring NBR NBR NBR 150 Shaft sleeve STS304 A276 304 1 4301 150a Sleeve 15...

Страница 17: ...English GB 17 8 1 DPK 10 50 075 DPK 10 50 15 and DPK 10 80 22 TM04 4365 4214...

Страница 18: ...sh GB 18 8 2 DPK 15 80 30 TM07 2846 0619 193 194 190 172 37 105 105b 105c 50 49 66 188 188b 189 188a 55 184 109 60a 60b 59 153 60 182a 182 184a 178a 178 181a 181b 168 168a 183 183a 151 37a 154 159 154...

Страница 19: ...100 75 DPK 20 100 110 and DPK 20 100 150 TM04 4367 4214 178 178a 190 181a 181b 168 181 198a 198 76 183 183a 151 37a 48 193 194 154a 154 172 9a 55 184 184a 194 193 109 60a 60b 59 153 102 60 182a 182 1...

Страница 20: ...K 20 150 220 TM04 4706 1909 181a 181b 168 198 84b 84c 168a 181 159 190d 76 183 183a 151 37b 48 154 172 9a 55 109 60a 60b 59 153a 153 102 193 194 183b 183c 182a 182 60 184b 184c 37 105b 105c 105 58 46a...

Страница 21: ...English GB 21 8 5 DPK V 65 80 15 2 and DPK V 65 80 22 2 TM06 5610 5215...

Страница 22: ...English GB 22 8 6 DPK V 80 80 37 2 TM06 5428 4915...

Страница 23: ...English GB 23 8 7 DPK V 80 80 55 2 and DPK V 80 80 75 2 TM06 5430 5215...

Страница 24: ...English GB 24 8 8 DPK V 65 80 15 4 and DPK V 65 80 22 4 TM06 5608 5215...

Страница 25: ...English GB 25 8 9 DPK V 80 80 37 4 DPK V 80 80 55 4 and DPK V 80 80 75 4 TM06 5609 5215...

Страница 26: ...26...

Страница 27: ...53 428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava...

Страница 28: ...splayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 Grundfos Holding A...

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