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English (GB) 

Installation and operating instructions

Original installation and operating instructions.

CONTENTS

Page

1. Symbols used in this document

2. General

2.1 Applications

Grundfos Hydro Dome booster sets are designed for the transfer 
and pressure boosting of clean water in waterworks, blocks of 
flats, hotels, industry, hospitals, schools, etc.

2.2 Operating conditions

Liquid temperature and operating pressure may be limited by the 
diaphragm tank (or bladder tank).

3. Product description

The Hydro Dome booster set consists of two identical Grundfos 
CHV pumps connected in parallel and mounted on a common 
base frame, suction and discharge manifolds, isolating valves, 
non-return valves, pressure gauge, pressure switches and the 
controller CS 201 (single-phase) or CS 203b (three-phase).

A diaphragm tank (or bladder tank) must be included in the 
installation. One 24-litre tank can be installed on the discharge 
manifold. If two 24-litre tanks are installed, the manifold must be 
properly supported. Additional tanks can be placed on the floor/
wall to fulfil the system requirement. See sectio

5.6

.

4. Operation and functions

The pumps operate automatically according to system 
requirement by means of two pressure switches.

Function:

When a tap is opened, water is drawn from the diaphragm tank 
(or bladder tank). 

When the pressure drops to the first cut-in pressure, the first 
pump will start. 

If the consumption is still rising and the pressure drops to the 
next cut-in pressure, the other pump will start. 

When the water consumption falls, the discharge pressure 
rises to the first cut-out pressure and the controller will cut out 
one pump. 

If the consumption is still falling, the last pump will finally fill 
the tank and then stop.

1.

Symbols used in this document

6

2.

General

6

2.1 Applications

6

2.2 Operating conditions

6

3.

Product description

6

4.

Operation and functions

6

4.1 Single-phase versions

7

4.2 Three-phase versions

7

5.

Installation

8

5.1 Location

8

5.2 Foundation

8

5.3 Pipework

8

5.4 Dry-running protection

8

5.5 Overpressure protection

8

5.6 Tank selection

8

5.7 Priming

8

5.8 Electrical connection

8

6.

Settings

9

6.1 Pressure switch operation

9

6.2 Pressure switch

9

6.3 Tank precharge pressure

10

6.4 Setting procedure

10

7.

Start-up

10

8.

Maintenance

10

8.1 Maintenance of booster set

10

8.2 Maintenance of CS 201 and CS 203b

10

8.3 Checking the precharge pressure

10

9.

Parts list

11

10. Technical data

11

11. Fault finding chart

12

12. Disposal

12

Warning

Prior to installation, read these installation and 
operating instructions. Installation and operation 
must comply with local regulations and accepted 
codes of good practice.

Warning

If these safety instructions are not observed, 
it may result in personal injury!

Caution

If these safety instructions are not observed, 
it may result in malfunction or damage to the 
equipment!

Note

Notes or instructions that make the job easier 
and ensure safe operation.

Liquid temperature:

0 °C to +40 °C.

Ambient temperature: 

0 °C to +40 °C.

Operating pressure:

Maximum 10 bar.

Minimum inlet 
pressure: 

In accordance with the NPSH curve 
plus other losses and a safety 
margin of at least 0.5 metres 
(1.64 feet) when pumping airless 
water. 
The safety margin should be 
increased when air-containing water 
is pumped.

Maximum inlet 
pressure: 

The actual inlet pressure plus the 
pressure when the pump is operating 
against a closed valve should always 
be lower than the maximum 
operating pressure, i.e. 10 bar. 

Start/stop frequency:

Maximum 100 per hour.

Содержание CHV 2-100

Страница 1: ...GRUNDFOS INSTRUCTIONS Hydro Dome Installation and operating instructions ...

Страница 2: ......

Страница 3: ...ice d installation et de fonctionnement 51 Hrvatski HR Montažne i pogonske upute 58 Italiano IT Istruzioni di installazione e funzionamento 66 Nederlands NL Installatie en bedieningsinstructies 73 Polski PL Instrukcja montażu i eksploatacji 80 Português PT Instruções de instalação e funcionamento 88 Русский RU Руководство по монтажу и эксплуатации 95 Slovenčina SK Návod na montáž a prevádzku 104 S...

Страница 4: ...02 Directiva EMC 2004 108 CE Normas aplicadas EN 61000 6 1 2007 EN 61000 6 2 2005 EN 61000 6 3 2007 y EN 61000 6 4 2007 FR Déclaration de Conformité Nous Grundfos déclarons sous notre seule responsabilité que les produits Hydro Dome auxquels se réfère cette déclaration sont conformes aux Directives du Conseil concernant le rapprochement des législations des Etats membres CE relatives aux normes én...

Страница 5: ... i EN 61000 6 4 2007 FI Vaatimustenmukaisuusvakuutus Me Grundfos vakuutamme omalla vastuullamme että tuotteet Hydro Dome joita tämä vakuutus koskee ovat EY n jäsenvaltioiden lainsäädännön yhdenmukaistamiseen tähtäävien Euroopan neuvoston direktiivien vaatimusten mukaisia seuraavasti Konedirektiivi 2006 42 EY Sovellettavat standardit EN 809 1998 ja EN 60204 1 2006 Pienjännitedirektiivi 2006 95 EY S...

Страница 6: ... the consumption is still falling the last pump will finally fill the tank and then stop 1 Symbols used in this document 6 2 General 6 2 1 Applications 6 2 2 Operating conditions 6 3 Product description 6 4 Operation and functions 6 4 1 Single phase versions 7 4 2 Three phase versions 7 5 Installation 8 5 1 Location 8 5 2 Foundation 8 5 3 Pipework 8 5 4 Dry running protection 8 5 5 Overpressure pr...

Страница 7: ...it breaker Dry running protection by means of an additional pressure switch or level switch accessory See section 5 4 Overpressure protection by means of an additional pressure switch accessory See section 5 5 Figure 2 shows the control panel of the CS 203b controller Fig 2 Key to the symbols in fig 2 CS 201 control panel TM01 7877 4999 Pos Description 1 Main switch 2 Selector switch for each pump...

Страница 8: ...on When the maximum pressure is reached the pumps will be cut out and the alarm is activated When the correct pressure is restored the pumps are cut in automatically The alarm must be reset manually 5 6 Tank selection To ensure reliable operation the booster set must be connected to a diaphragm tank or bladder tank The tank volume can be optimised according to the pumping condition Furthermore the...

Страница 9: ...ig 5 Fig 5 1 Pressure switch Pr 1 2 Pressure switch Pr 2 The pressure switches are factory set to a zero bar inlet pressure See the following table Recommended tank precharge pressure when using the factory settings Check that this pressure does not exceed the maximum tank precharge pressure The setting can be changed according to the hydraulic conditions of the pumping system e g when the booster...

Страница 10: ...esired levels pos 1 fig 6 10 3 Open the drain valve pos 8 fig 7 until both pumps start Close the drain valve When the new maximum pressure is reached the pumps will stop automatically 10 4 Repeat from point 10 2 until the desired cut out pressures are obtained 11 Cut in pressure settings 11 1 Start the pumps in automatic operation When the maximum pressure Pr 1 is reached the pumps will stop autom...

Страница 11: ...r Start stop frequency Maximum 100 per hour Liquid temperature and operating pressure may be limited by the diaphragm tank or bladder tank For further technical details see installation and operating instructions for CHV pumps CS 201 controller Enclosure class IP54 Insulation Double insulated cabinet The controller must not be exposed to direct sunlight Fuses 8 A aM 10 3 x 38 mm 5 x 20 100 mA Tran...

Страница 12: ...ing of pressure switch Increase the cut out pressure and or differential pressure Δp b Tank defective Repair the tank 4 Pump is running but delivers no water a Suction pipe pump or discharge pipe blocked by impurities Clean the suction pipe pump or discharge pipe b Non return valve blocked in closed position Clean the non return valve c Suction pipe leaky Repair the suction pipe d Pump suction pip...

Страница 13: ...S Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60 LV 1035 Rīga Tālr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 52 395 430 Fax 370 52 395 431 Malaysia GRUNDFOS Pumps Sdn B...

Страница 14: ... possible Innovation is the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All rights reserved worldwide 96048979 0111 Repl 96048979 0502 96439803 0903 ECM 1070144 ...

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