Groen DHS-40 Скачать руководство пользователя страница 15

OM-DHS         15

Cleaning

WARNING

KEEP WATER AND SOLUTIONS AWAY FROM

CONTROLS AND ELECTRICAL EQUIPMENT.

NEVER SPRAY THE SUPPORT HOUSING OR

ELECTRICAL CONNECTIONS.

1.   Suggested Cleaning Supplies:

a.   Cleaner, such as Klenzade HC-10 orHC-32 from ECOLAB, Inc.

b.   Kettle brushes in good condition

c.   Sanitizer such as Klenzade XY-12.

d.   Film remover such as Klenzade LC-30.

e.   Groen Sray Degreaser (P/N 114801)

f.   Groen Delimer/Descaler (P/N 114800)

2.   Precautions

 

Before cleaning, shut off the kettle by turning the thermostat dial to “OFF,” and 

shut off all electric power to the unit at a remote switch, such as the circuit 

breaker.

3.   Procedure

a.   Clean food-contact surfaces as soon as possible after use. If the unit is in 

continuous use, thoroughly clean and sanitize the interior and exterior at 

least once every 12 hours.

b.   Scrape and flush out food residues. Be careful not to scratch the kettle with 

metal implements. (For DHS/T models only: After flushing the kettle, close 

the draw-off valve.)

c.   Prepare a hot solution of the detergent/ cleaning compound as instructed 

by the supplier. Clean the unit thoroughly. A cloth moistened with cleaning 

solution can be used to clean controls, housings, and electrical conduits.

d.   Model DHS/T only: Disassemble the tangent draw-off valve. Clean the 

draw-off port and each valve part with a brush.

e.   Rinse the kettle and draw-off valve parts thoroughly with hot water, then 

drain completely.

f.   When you reassemble the draw-off valve, hand-tighten the nut which holds 

it in place.

g.   As part of the daily cleaning program, clean soiled external and internal 

surfaces. Remember to check the sides of the unit and control housing, 

underside of cover, etc.

h.   To remove burnt on foods, use a brush, sponge, cloth, plastic or rubber 

scraper, or plastic wool with the cleaning solution. To reduce effort required 

in washing, let the detergent solution sit in the kettle and soak into the resi-

due. Do NOT use abrasive  materials or metal tools that might scratch the 

surface. Scratches make the surface harder to clean and provide places for 

bacteria to grow. Do NOT use steel wool, which may leave particles in the 

surface and cause eventual corrosion and pitting.

i.  

The outside of the unit may be polished with a stainless steel cleaner such 

as “Zepper” from Zep Manufacturing Co.

j.  

When equipment needs to be sanitized, use a solution equivalent to one 

that supplies 200 parts per million available chlorine. Obtain advice on 

sanitizing agents from your supplier of sanitizing products.

k.   Following the supplier’s instructions, apply the agent after the unit has 

been cleaned and drained. Rinse off the sanitizer thoroughly.

l.  

It is recommended that each piece of equipment be sanitized just before use.

m.   If there is difficulty removing mineral deposits or a film left by hard water 

or food residues, clean the kettle thoroughly and then use a deliming agent, 

like Groen Delimer/Descaler (Part Number 114800), in accordance with the 

manufacturer’s directions. Rinse and drain the unit before further use.

n.   If cleaning problems persist, contact your cleaning product representative 

for assistance. The supplier has a trained technical staff with laboratory 

facilities to serve you.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE

SKIN, EYES, MUCOUS MEMBRANES, AND

CLOTHING. PRECAUTIONS SHOULD BE

TAKEN. WEAR RUBBER GLOVES, GOGGLES

OR FACE SHIELD, AND PROTECTIVE

CLOTHING. READ THE WARNINGS AND

FOLLOW THE DIRECTIONS ON THE LABEL

OF THE CLEANER CAREFULLY

CAUTION

NEVER LEAVE A SANITIZER IN CONTACT 

WITH STAINLESS STEEL SURFACES 

LONGER THAN 30 MINUTES. LONGER 

CONTACT CAN CAUSE CORROSION.

CAUTION

DO NOT MIX PARTS OF DIFFERENT DRAWOFF

VALVE ASSEMBLIES. THE PARTS ARE

NOT INTERCHANGEABLE.

When attaching the draw-off 

valve, hand-tighten the nut

NOTICE

NEVER LEAVE A CHLORINE SANITIZER IN 

CONTACT WITH STAINLESS STEEL SURFACES 

LONGER THAN 30 MINUTES. LONGER CONTACT 

CAN CAUSE STAINING AND CORROSION.

Содержание DHS-40

Страница 1: ...ea WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before i...

Страница 2: ...FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS NEVER USE A HIGH PRESSURE HOSE...

Страница 3: ...TAINED IN THIS MANUAL ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY WARNING AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES DIRECT SKIN C...

Страница 4: ...ram page 35 36 Service Log page 37 UNDERWRITERS LABORATORIES INC 333 Pfingsten Road Northbrook IL 60062 NSF INTERNATIONAL P O Box 130140 789 N Dixboro Road Ann Arbor MI 48105 USA NFPA NATIONAL FIRE PR...

Страница 5: ...d at the factory with water which contains rust inhibitors The steam source provides kettle temperatures of 150 to approximately 295 F 65 to 150 C Unit controls include a temperature controller pressu...

Страница 6: ...t shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the...

Страница 7: ...alled in an adequately ventilated room with provision for adequate air supply The ventilation must employ a vent hood and exhaust fan with no direct connection between the vent duct and the kettle flu...

Страница 8: ...hut off valve during any pressure testing at or less than PSI 3 45 kPa 10 Confirm that the jacket water level is between the gauge glass markers or inside the sight glass port If the level is low foll...

Страница 9: ...our 1 2 gallons of water into the kettle 6 Following To Start Kettle instructions in the Operation section Page 10 begin heating the water at the highest thermostat setting The heat indicator light sh...

Страница 10: ...ght located on the control console lights when the controller sends call to open the main gas valve and will cycle on and off once the unit reaches set temperature If the unit is tilted the main gas v...

Страница 11: ...udible alarm will notify the user that attention is required the alarm will continue to sound until the user presses the TIMER button 3 An active timer can be cancelled by pressing and holding the TIM...

Страница 12: ...as valve off handle at right angles to gas line 3 Disconnect electric power from the unit 4 To Relight Kettle a Close main gas supply valve b Set on off switch to OFF c Set thermostat to OFF ZERO d Wa...

Страница 13: ...oduct This may mean only half filling the kettle Test baskets and product displacement with the kettle OFF and with cold water in the kettle b Load baskets on a level stable work surface c Lift loaded...

Страница 14: ...ature on the controller it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the switch opens This stops the...

Страница 15: ...t solution sit in the kettle and soak into the resi due Do NOT use abrasive materials or metal tools that might scratch the surface Scratches make the surface harder to clean and provide places for ba...

Страница 16: ...is little discharge mostly air and the pressure gauge drops back to 0 PSI allow the pressure to build back to 5 PSI and repeat the procedure Tip Using a screwdriver or other imple ment to pull the rin...

Страница 17: ...Groen authorized service agency to correct the problem 3 Jacket Filling and Water Treatment The jacket was charged at the factory with the proper amount of treated water You may need to restore this w...

Страница 18: ...dd water to the jacket check water level to ensure that it is in the middle of the sight glass g Record the exact amounts of water and treatment compound needed These amounts may be used again if the...

Страница 19: ...terials and lubrication Auth Service Rep Only b Gears for alignment X c Worm gears or broken gears X Kettle continues heating after it reaches the desired temperature User a Temperature Controller dia...

Страница 20: ...essary X Pilot lights but main burner will not come on the spark stays on Auth Service Rep Only a Check for bad burner ground If necessary repair with high temperature wire X b Pilot burner ceramic in...

Страница 21: ...ET FITS 2 TUBE Z013275 4 ASSEMBLY TILT MECHANISM Z045752 5 ASSEMBLY SUPPORT BRACKET GAS LINE Z068132 6 VALVE GAS MANUAL SHUTOFF 1 2 NPT Z098458 7 KNOB THERMOSTAT DIAL 175095 8 ASSEMBLY TILT SWITCH 135...

Страница 22: ...Z008679 9 HOUSING BEARING ASSY Z009762 10 BEARING BALL Z009765 11 GEAR WORM 3 4 BORE Z012026 12 SHIM 0 01 THICK Z012039 13 SCREW SET SOCKET 5 16 18 1 2 LONG Z012060 14 PIN ROLL 1 4 DIA 1 1 4 LONG Z01...

Страница 23: ...rts List GAS LINE SUPPORT BRACKET ASSEMBLY Key Description Part 1 WELDMENT SUPPORT BRACKET GAS Z068133 2 NUT HEX SERRATED 1 4 20 NT1101 3 STRAP CONDUIT 3 4 EMT 135252 4 SCREW CAP HEX HEAD 1 4 20 3 4 L...

Страница 24: ...MOUNT 175221 BRACKET LIGHT MOUNT 175222 Parts List DHS FRONT PANEL ASSEMBLY For Classic Control Models Key Description Part 1 2 ALUMINUM KNOB 175095 2 POWER SWITCH 174871 3 INDICATOR LIGHT AMBER 1163...

Страница 25: ...W ROUND HEAD 4 40 3 4 LONG Z003122 5 NUT HEX KEPS 4 40 Z071297 4 4 3 2 1 5 5 Parts List RELIEF VALVE WITH GAUGE Key Description Part 1 VALVE SAFETY 50 PSI 1 2 NPT Z097005 2 GAUGE COMPOUND PRESSURE DUA...

Страница 26: ...W STREET 90 DEG 1 2 NPT Z004185 3 NIPPLE CLOSE 1 2 NPT Z008877 4 BUSHING REDUCING 1 2 NPT Z008739 Key Description Part 1 ELBOW STREET 90 DEG 1 2 NPT Z004185 2 NIPPLE CLOSE 1 2 NPT Z008877 3 VALVE SWIN...

Страница 27: ...MODULE 123775 4 GASKET SPARK IGNITION BOX 104941 5 IGNITION MODULE GAS SPARK 25V Z085153 6 NUT HEX KEPS 6 32 Z071289 7 CONDUIT ADAPTER PLASTIC MALE 123733 8 COVER ENCLOSURE IGNITION MODULE 104948 9 N...

Страница 28: ...INAL BLOCK 2 POLE Z003887 8 FUSE HOLDER TYPE 3 AG Z077854 9 FUSE TYPE 3 AG Z077853 10 SCREW ROUND HEAD 8 32 1 1 4 LONG Z005056 11 TRANSFORMER 20 VA 120 24V 137487 HARNESS WIRING PANEL CTRL 123582 WIRE...

Страница 29: ...VOLTAGE Z072140 6 LABEL ELECTRICAL CONNECTION 115V 102229 8 LABEL WARNING Z098171 9 LABEL NSF Z066735 11 OVERLAY DH FRONT PANEL 123802 12 NAMEPLATE DHS KETTLE 139075 13 LABEL WARNING PREHEATING Z0950...

Страница 30: ...ABEL ELECTRICAL CONNECTION 115V 102229 7 LABEL WARNING FOR SELF Z098171 8 LABEL NSF Z066735 9 OVERLAY ADVANCED DH DEE 175304 10 OVERLAY CLASSIC DH DEE 175303 11 LABEL TDO VALVE CAUTION 110156 12 LABEL...

Страница 31: ...337 5 SCREW MACHINE HEX HEAD 1 2 13 X 1 1 2 LONG 008679 6 NUT HEX 1 2 13 005603 7 WASHER LOCK 1 2 005657 8 WASHER PLAIN 1 2 005049 9 SCREW MACHINE TRUSS HEAD 8 32 X 3 8 LONG 137766 10 Nut 10 32 Weld 0...

Страница 32: ...6 ASSEMBLY BURNER DHS NAT N02 Z090644 6 ASSEMBLY BURNER DHS NAT N24 158125 6 ASSEMBLY BURNER DHS NAT N46 158128 6 ASSEMBLY BURNER DHS NAT N68 158131 6 ASSEMBLY BURNER DHS NAT N810 158134 6 ASSEMBLY BU...

Страница 33: ...ED 1 4 20 NT1101 16 BAR Z005440 17 CLAMP RIGID CONDUIT Z068687 20 COVER BOTTOM Z090630 21 CAP BOTTOM COVER PLATE Z049803 22 GASKET BOTTOM PLATE Z007937 23 SCREW CAP WASHER HEAD SLOTTED 10 32 3 8 LONG...

Страница 34: ...escription Part 1 LABEL TDO VALVE CAUTION 110156 2 STEM VALVE Z009048 3 BONNET Z009047 5 NUT HEX Z009354 6 HANDLE Z009029 7 KBA TRUNNION NO TDO 143152 8 KBA TRUNNION 2 TDO 143150 1 4 PERFORATED DISK S...

Страница 35: ...OM DHS 35 DHS T 40 WIRING DIAGRAM For Classic Control Models...

Страница 36: ...36 OM DHS DHS T 40 WIRING DIAGRAM For Advanced Control Models...

Страница 37: ...OM DHS 37 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 38: ...38 OM DHS...

Страница 39: ...OM DHS 39...

Страница 40: ...REV C 07 17 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2017 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary o...

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