Groen DEE-CE Series Скачать руководство пользователя страница 14

14 OM-DEE/4

Maintenance

CAUTION 

KEEP GREASE AWAY FROM ELECTRICAL 

PARTS LOCATED NEAR THE GEARS.

WARNING 

TO AVOID INJURY, READ AND FOLLOW ALL 

PRECAUTIONS STATED ON THE LABEL OF 

THE WATER TREATMENT COMPOUND.

WARNING 

ELECTRIC POWER ALWAYS SHOULD BE 

SHUT OFF BEFORE WORK IS DONE ON 

INTERNAL COMPONENTS.

CAUTION

BEFORE YOU HEAT THE KETTLE AGAIN 
FOR ANY PURPOSE, TURN THE ELBOW 

BACK CLOCKWISE UNTIL THE OPENING 

FACES DOWNWARD.

WARNING 

DISCONNECT ELECTRICAL POWER FROM 

THE UNIT BEFORE ATTEMPTING TO GREASE 

THE TRUNNION BEARINGS.

CAUTION

NEVER LEAVE A CHLORINE SANITIZER 

IN CONTACT WITH STAINLESS STEEL 

SURFACES FOR LONGER THAN 30 
MINUTES. LONGER CONTACT CAN 

CAUSE CORROSION.

8. 

Jacket Vacuum/Removing Air from Jacket 

 

When the kettle is cold, a positive pressure reading on the pressure/vacuum gauge

 

or a reading near zero indicates that there is air in the jacket. Air in the jacket acts  

 

as an insulator, and slows kettle heating.

 

To remove air:

 

a. 

Start the unit. (Be sure there is water or product in the kettle when heating).

 

b. 

When the pressure/vacuum gauge reaches a positive pressure reading of  

 

 

34.5 kPa (5 psi), release the trapped air and steam by pulling up or out on  

 

 

the safety valve lever or ring for about 1 second. Repeat this step, then let  

 

 

the pull ring or valve lever snap back into the closed position.

9. 

Jacket Filling and Water Treatment 

 

The jacket was charged at the factory with the proper amount of treated water.  You

 

may need to restore this water, either because it was lost as venting steam or by

 draining.

 

a. 

If you are replacing water lost as steam, use distilled water. If you are  

 

 

replacing treated water that ran out of the jacket, prepare more treated    

 

 

water as directed in “Water Treatment Procedure.”

 

b. 

Allow the kettle to cool. Turn the elbow on the safety valve counterclockwise

 

 

(to avoid thread damage) until the opening of the elbow faces upward.

 

c. 

Open the safety valve and pour the water or treated water in at the elbow

  

 

until the water level rises to a point between the marks on the gauge glass.

 

d. 

Air introduced to the jacket during filling must be removed to obtain

 

 

efficient heating. See “Jacket Vacuum.”

10. 

Water Treatment Procedure 

 

a. 

Obtain water treatment compound and a pH test kit from your

 

 

authorized parts distributor.

 

b. 

Fill a mixing container with the measured amount of water required.

 

 

(See table). Use distilled water only.

 

c. 

Hang a strip of pH test paper on the rim of the container, with about 

 

 

25 mm of the strip below the surface of the water.

 

d. 

Measure the water treatment compound. One way to do this is to add

 

 

the compound from a measuring cup.

 

e. 

Stir the water continuously, while you slowly add treatment compound,

 

 

until the water has a pH between 10.5 and 11.5. Judge the pH by

 

 

frequently comparing the test strip color with the color chart provided in

 

 

the test kit. If you are color blind use an electroanalytical instrument to

 

 

measure the pH level or have a person who is not color blind read the

 

 

test strip color level.

 

f. 

As you add water to the jacket, check water level to ensure that it

 

 

is between minimum and maximum marks on gauge. Stop adding water

 

 

when it reaches the maximum marker on the gauge.

 

Kettle Model

Jacket Capacity

DEE/4-20

9.5 Liters

DEE/4-40

13.2 Liters

DEE/4-60

15.1 Liters

Содержание DEE-CE Series

Страница 1: ...ibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage including concealed dam age Unified Brands suggests that if you are suspicious of...

Страница 2: ...Y OF THE SUPERVISOR OR EQUIVALENT TO ENSURE THAT USERS WEAR PROTECTIVE CLOTHING AND TO DRAW ATTENTION TO THE FACT THAT SOME PARTS WILL BY NECESSITY BECOME VERY HOT AND WILL CAUSE BURNS IF TOUCHED ACCI...

Страница 3: ...nspection and Unpacking page 5 Installation page 6 Initial Start Up page 7 Operation page 8 9 Sequence of Operation page 10 Cleaning page11 12 Maintenance page 13 15 Troubleshooting page 16 17 Parts L...

Страница 4: ...it has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features CE units have three lights on the Control Panel The green POWER light comes on when the un...

Страница 5: ...wn the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Ke...

Страница 6: ...bserve all local and national codes and all regulations in force at the time of installation 2 Bringing the electrical service through the entrance at the rear of the support housing with one inch con...

Страница 7: ...anual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 7 To shut down the unit turn th...

Страница 8: ...ich tilted until cranked again 2 Product may also be transferred by means of the optional draw off valve if the kettle is so equipped C Common Accessories 1 LIft Off Cover or Counterbalanced Cover As...

Страница 9: ...e handling d Slowly lower product into kettle and securely hook basket to the Y frame e When removing baskets with cooked product lift straight up ensuring basket bottoms clear the kettle rim and pour...

Страница 10: ...ettle is cooking below the set point the thermostat switch closes the HEAT indicator light comes on the contactors close and the heaters come on again On off cycling continues keeping the kettle at th...

Страница 11: ...ve HAND TIGHTEN the nut which holds it in place 8 As part of the daily cleaning program clean soiled external and internal surfaces Remember to check the sides of the unit and control housing 9 To rem...

Страница 12: ...f equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the kettle thoroughly and then use a deliming agent in...

Страница 13: ...pressure The minimum required pressure margin for this type of valve is 10 of the safety relief valve set pressure but not less than 34 5 kPa 5 psi UNDER NO CIRCUMSTANCES SHOULD THIS MARGIN BE LESS T...

Страница 14: ...a If you are replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in Water Treatment Procedure b Allo...

Страница 15: ...y type between the safety relief valve and the pressure vessel h WARNING During operation this valve may discharge large amounts of steam and or hot water To reduce the potential for bodily injury and...

Страница 16: ...Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Authorized Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat sho...

Страница 17: ...er all the way briefly to blow the valve clean then let the lever snap back to seat the valve Authorized Service Rep Only a Safety valve for defects Replace any defective valve with an identical valve...

Страница 18: ...18 OM DEE 4 Parts List...

Страница 19: ...OM DEE 4 19 Parts List...

Страница 20: ...WITCH 002982 12 CONTACTOR 4 POLE 119811 13 TRANSFORMER CE 24V SEC 50VA 148899 14 RED LIGHT INDICATOR 24V 116383 14 AMBER LIGHT INDICATOR 24V 116384 14 GREEN LIGHT INDICATOR 24V 162846 15 TERMINAL BLOC...

Страница 21: ...OM DEE 4 21 Wiring Diagram...

Страница 22: ...22 OM DEE 4 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 23: ......

Страница 24: ...REV C 01 15 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2015 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary o...

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