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Grizzly Vertical Mill G0667X, Руководство пользователя

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MODEL G0667X HIGH PRECISION 

VARIABLE SPEED 9" X 48" 

VERTICAL MILL w/POWER FEED

OWNER'S MANuAL

Copyright © MAy, 2008 By grizzly industriAl, inC., rEVisEd April, 2010 (ts)
WARNING: NO PORTION OF THIS MANuAL MAy BE REPRODuCED IN ANy SHAPE

 OR FORM WITHOuT THE WRITTEN APPROVAL OF GRIzzLy INDuSTRIAL, INC.

 #ts10451  printEd in tAiWAn

Содержание Vertical Mill G0667X

Страница 1: ...AL MILL w POWER FEED OWNER S Manual Copyright MAY 2008 By Grizzly Industrial Inc REVISED APRIL 2010 TS Warning No portion of this manual may be reproduced in any shape Or form without the written appr...

Страница 2: ...personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sandin...

Страница 3: ...Oiler 68 Coolant System 69 Label Placement 70 WARRANTY AND RETURNS 73 INTRODUCTION 2 Foreword 2 Contact Info 2 Functional Overview 2 Identification 3 Machine Data Sheet 6 SECTION 1 SAFETY 9 Safety In...

Страница 4: ...low Grizzly Industrial Inc C O Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Contact Info Functional Overview The Model G0667X vertical mill is used t...

Страница 5: ...L M N O A Ram B Lifting Eye Bolt C Motor 3 HP 220V 3 Phase D Drive System E Emergency Spindle Brake F Quill G Spindle H Table I Longitudinal X Axis Ball Handle J Knee K One Shot Oiler L Machine Mount...

Страница 6: ...el see Control Panel on Page 23 for more detail B Quill Auto Downfeed Controls see Fine Auto Downfeed Controls on Page 31 for more detail C Longitudinal Limit Switch D Table Lock E Saddle F Cross Feed...

Страница 7: ...F G H I J K L A Belt Tensioning Lever B Ram Locks C Electrical Cabinet D Main Power Switch E Power Cord F Longitudinal X Axis Power Feed G Longitudinal Ball Handle H Coarse Downfeed Handle I Dial Ind...

Страница 8: ...s Type Wood Crate Content Machine Weight 2352 lbs Length Width Height 58 x 54 x 73 in Electrical Power Requirement 220V Single Phase 60Hz Inverter Type Yaskawa V7AT23P7 Inverter Size 5 HP Switch ON OF...

Страница 9: ...l 16 in Ram Travel 13 in Ram Swivel Angle 360 deg Head Travel 5 in Head Swivel Left and Right 90 deg Head Tilt Left and Right 45 deg Turret Or Column Swivel 360 deg Max Dist Spindle To Column 19 in Ma...

Страница 10: ...Column Const Meehanite Cast Iron Base Const Meehanite Cast Iron Paint Urethane Other Collars Calibrated 0 220 in rev Other Specifications Country Of Origin Taiwan Warranty 1 Year Serial Number Locatio...

Страница 11: ...ost types of dust wood metal etc can cause severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your atten...

Страница 12: ...SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 16 REMOVE CHUCK KEYS OR ADJUSTING TOOLS Make a habit of never leaving chuck keys or other adjustme...

Страница 13: ...ith damaged or worn parts Maintain your mill in proper working condition Perform routine inspec tions and maintenance promptly Put away adjustment tools after use 11 DISCONNECT POWER Make sure the mil...

Страница 14: ...least a 14 gauge cord that does not exceed 50 feet in length The extension cord must also have a ground wire and plug pin A qualified electrician MUST size cords over 50 feet long to prevent motor dam...

Страница 15: ...st 3000 lbs 1 Floor Mounting Hardware As Needed Items Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect i...

Страница 16: ...asher we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store The unpainted surfaces are coated with a waxy oil to prevent corrosion during...

Страница 17: ...sed around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use Site Considerations Figure 7 Minimum working clearances 661 2 981 2 Moving Pl...

Страница 18: ...Head Movement on Page 26 and Ram Movement on Page 27 for detailed instructions Figure 9 Using lifting straps to lift the mill 2 Position the lifting straps under the ram as shown in Figure 9 with padd...

Страница 19: ...hods for mounting your machine and choose the best that fits your specific application Mounting to Shop Floor NOTICE Anchor studs are stronger and more per manent alternatives to lag shield anchors ho...

Страница 20: ...w 3 Align the key on the leadscrew with the key way of the ball handle slide the assembly onto the leadscrew then secure it in place with the hex nut see Figure 12 Figure 12 Ball handle assembly insta...

Страница 21: ...thread them into holes located on either side of the table see Figure 16 Figure 16 Coolant return hose installed Hose Clamp and Return Screen Elbow Connector Coolant Hose 8 Loosen the hose clamp push...

Страница 22: ...n the machine 1 Make sure you understand the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared...

Страница 23: ...e main power switch safety feature is working cor rectly If the machine does start with the main power switch turned to OFF immediately disconnect power to the machine The main power switch safety fea...

Страница 24: ...is essential to closely follow the proper break in procedures to ensure trouble free performance of your mill To perform the spindle break in procedure 1 Make sure the mill is turned OFF and the spin...

Страница 25: ...this risk To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Control Panel Refer to Figure 20 and the descriptions bel...

Страница 26: ...al and cross feed ball handles are 0 001 The table moves 0 200 with each full revolution of the ball handles The graduated dial above the knee crank is in increments of 0 001 and the knee will move ve...

Страница 27: ...ed is turned ON H Ball Handle Manually positions the table I Graduated Dial Marked in 0 001 incre ments each complete revolution is equal to 0 200 of longitudinal table travel Disengage the longitudin...

Страница 28: ...head tilts 45 back and forth and rotates 90 from left to right see Figures 26 27 Figure 26 Head tilted 30 back Figure 27 Head tilted 45 to the left Tools Needed Qty Wrench or Socket 19mm 2 Tilting Hea...

Страница 29: ...Always lock the ram firmly in place after adjusting its position If the ram and head moveunexpectedlyduringmillingoperations the cutter could bind with the workpiece and break apart resulting in perso...

Страница 30: ...1 Determine the RPM needed for your workpiece 2 select the correct spindle speed range and 3 configure the spindle speed controls for the calculated RPM Calculating RPM 1 Use the table in Figure 32 to...

Страница 31: ...o the desired position see Figure 34 Figure 34 Spindle speed range selector in the HIGH position Note You must press the selector handle in toward the head to retract the locking pin and move the hand...

Страница 32: ...and rotate it clockwise to the forward DISENGAGE manual position see Figure 35 NOTICE To avoid damage to the quill auto downfeed gearing always rotate the selector clock wise 3 Align the pin in the h...

Страница 33: ...uto Downfeed Components There are a number of devices that are used for fine downfeed and quill auto downfeed control Use Figure 37 and the descriptions below to understand the functions of these devi...

Страница 34: ...the quill movement is downward the quill will automatically return to the top when the quill dog engages the auto downfeed stop and disengages the gearing If the quill movement is reversed with the d...

Страница 35: ...t 5 Holding the tool in place insert the drawbar into the top of the head as shown in Figure 41 then thread it into the tool Figure 41 Drawbar inserted into the head 6 Tighten the drawbar into the too...

Страница 36: ...o the machine for easy access Made for 5 8 T slots Figure 43 G1076 52 PC Clamping Kit H8368 Electric Power Drawbar Reduce your tool changing time to a fraction This easy to use Power Drawbar kit will...

Страница 37: ...Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray T10063 Milling Vise 125 16 x 69 16 T10064 Milling Vise 171 8 x 83 4 Ultra precise in flatn...

Страница 38: ...Page 38 Lubricate ram way Page 38 Schedule Use a brush and shop vacuum to remove chips and debris from the mill Never blow off the mill with compressed air as this will force metal chips deep into the...

Страница 39: ...running from the one shot oiler feed lubrication to the ways of the column knee sad dle and table as well the longitudinal and cross feed leadscrews Pull the handle see Figure 50 and release it to sen...

Страница 40: ...xpose the elevation leadscrew and grease fitting see Figure 54 Figure 54 Elevation leadscrew and grease fitting Leadscrew Grease Fitting Use mineral spirits and a shop rag to wipe the old grease and d...

Страница 41: ...Qty Hex Wrench 3mm 1 To check the coolant level 1 DISCONNECT THE MILL FROM POWER 2 Clean away debris and grime from the res ervoir screen on the base of the mill then remove it to inspect the level of...

Страница 42: ...l chips in the fluid the fluid can become a potent and extremely poisonous solution to humans and animals Use the correct personal protection equip ment when handling coolant to prevent infections and...

Страница 43: ...lt 3 When moderate pressure is applied to the belt between the pulleys see Figure 60 there should be approximately 1 2 of belt deflection Pulley Deflection Pulley Figure 60 Checking for belt deflectio...

Страница 44: ...ntacts correct the wiring 5 Replace fuse 6 Correct motor wiring connections Page 53 7 Replace relay switch 8 Ensure circuit size is suitable for this machine replace weak breaker 9 Test for power on a...

Страница 45: ...1 Motor or component is loose 2 Pulley is loose 3 Motor mount loose broken 4 Machine is incorrectly mounted or sits unevenly 5 Motor fan is rubbing on fan cover 6 Chuck or cutter is at fault 7 Motor...

Страница 46: ...re too loose 1 Tighten all locks on mill that are not associated with movement for the operation 2 Check that clamping is tight and sufficient for the operation make sure mill vise is tight to table 3...

Страница 47: ...the gib When these adjustment screws are turned in opposite directions from each other the gib will be pushed back or forth to fill the loose void removing the play along the sliding surfaces Adjust t...

Страница 48: ...ex Wrench 5mm 1 Hex Wrench 8mm 1 Wrench or Socket 19mm 1 To adjust leadscrew backlash 1 DISCONNECT THE MILL FROM POWER 2 Remove the front way cover 3 Move the table and saddle all the way for ward the...

Страница 49: ...the bearing housing key graduated dial assembly and ball handle Note When re installing the bearing hous ing make sure the way cover mounting flanges see Figure 67 are on the top for proper alignment...

Страница 50: ...e warranty 4 CIRCUIT REQUIREMENTS You MUST read and understand the CIRCUIT REQUIREMENTS section on Page 12 If you are unsure about the wiring codes in your area or you plan to connect your machine to...

Страница 51: ...stand the Electrical Safety Instructions on Page 48 Electrical Panel Wiring Figure 70 Electrical panel wiring see Wiring Diagrams on Pages 50 51 Brake Resistor Transformer Fuses Main Power Switch Cabi...

Страница 52: ...O 110V 5 15 Outlets View this page in color at www grizzly com T R R T R R R2 R2 T2 T2 R R R R T T T T 2R 1R 0 0 0 0 0 0 0 1 2 3 4 5 9 21 22 30 34 35 U2 W2 L1 L3 30 1 20 20 33 33 5 2 22 21 13 13 8 8 3...

Страница 53: ...WARNING SHOCK HAZARD Disconnect power before working on wiring P2 S5 S6 S7 P1 R R FS FR FC MA MB MC S1 S2 S3 S4 SC PC S S AM AC RP R1 8 13 Bk Bk Bk Bk 40 Ohm Brake Resistor Variable Frequency Drive T...

Страница 54: ...y Gy Purple Pr Gry Wht Gw Color Key Lt Green Lg Br Brown WARNING SHOCK HAZARD Disconnect power before working on wiring 3 NO 4 3 NO 4 3 NO 4 1 NC 2 Emergency Stop Motor Start Cutting Fluid ON OFF Spin...

Страница 55: ...Spindle Motor 220V X1 U Y1 Z1 U2 V2 W2 V W 34 35 Rd Rd Cutting Fluid Pump Motor Rd 2 3 Spindle Brake Switch The motor wiring shown here is current at the time of printing but it may not match your mac...

Страница 56: ...667X0011 SPANNER NUT 3 P0667X0003 BEARING CAP 12 P0667X0012 QUILL COVER 4 P0667X0004 SPACER 13 PSS26M SET SCREW M5 8 X 6 5 P7202 ANGULAR CONTACT BEARING 7207 14 P0667X0014 QUILL 6 P0667X0007A BUSHING...

Страница 57: ...51 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 2...

Страница 58: ...171 P0667X0171 OVERLOAD CLUTCH GEAR 30T 124 P0667X0124 WORM GEAR CRADLE THROW OUT 172 PR05M EXT RETAINING RING 15MM 125 P0667X0125 WORM SHAFT 173A P0667X0173A OVERLOAD CLUTCH ASSEMBLY 126 PSS01M SET S...

Страница 59: ...PIN ASSEMBLY 206 PSB105 CAP SCREW 3 8 16 X 5 8 227 P0667X0227A KNURLED SHAFT 207A P0667X0207A SHIFTING ARM ASSEMBLY 228 P0667X0227A SHAFT PHLP HD SCREW 207 P0667X0207A SHIFTING ARM 229 P0667X0229 QUI...

Страница 60: ...333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382...

Страница 61: ...LOCK SHAFT 365 P0667X0365 PINION GEAR 26T 322 P0667X0322 SHAFT SLEEVE 366 PSS20M SET SCREW M8 1 25 X 8 323 PSS03M SET SCREW M6 1 X 8 367 P0667X0367 PINION GEAR SHAFT 324 PR47M EXT RETAINING RING 13MM...

Страница 62: ...390 P0667X0390 MOTOR GEAR 44T 403 2 P0667X0403 2 EMERGENCY STOP SWITCH 391 P0667X0391 GEAR FLAT WASHER 403 3 P0667X0403 3 MOTOR START SWITCH 392 PSB31M CAP SCREW M8 1 25 X 25 403 4 P0667X0403 4 COOLA...

Страница 63: ...0667X0525 RAM PINION SCREW 507 P0667X0507 INDICATOR PLATE 526 P0667X0526 TURRET 508 P0667X0508 WORM THRUST WASHER 527 P0667X0527 GIB ADJUSTMENT SET SCREW 509 P0667X0509 UPPER WORM LOCK COLLAR 528 PN08...

Страница 64: ...5 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 60...

Страница 65: ...CK PLUNGER 647 PK48M KEY 4 X 4 X 20 616 P0667X0615 KNEE LOCK PLUNGER 648 PSS02M SET SCREW M6 1 X 6 617 P51305 THRUST BEARING 51305 649 P0667X0649 BEVEL PINION 618 PK20M KEY 5 X 5 X 15 650 PSS03M SET S...

Страница 66: ...723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 701 702 711 710 709 713 713 711 710 735 704 705 706 707 708 709 731 732 733...

Страница 67: ...9M EXT RETAINING RING 20MM 713 PK92M KEY 3 X 3 X 25 738 PSB06M CAP SCREW M6 1 X 25 714A P0667X0714A CROSS FEED LDSCR W NUT ASSY 739 PW03M FLAT WASHER 6MM 714 P0667X0714A CROSS FEED LEADSCREW 740 P0667...

Страница 68: ...Y COVER REAR 818 P0667X0818 POWER FEED OPERATION MANUAL 813 P0667X0813 WAY COVER FRONT 819 PWR1214 WRENCH 12 14MM 814 P0667X0814 TOOL BOX 820 P0667X0820 CLOSED END WRENCH 19 21MM 815 P0667X0815 HEX WR...

Страница 69: ...G0667X High Precision VS Vertical Mill 67 Electrical Cabinet Breakdown 901 901 1 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 907 1...

Страница 70: ...0916 FUSE 1A 907 P0667X0907 RELAY OMRON MY4J 24V 917 P0667X0917 FUSE HOLDER 4 POS 907 1 P0667X0907 1 CONTROL RELAY SOCKET PYF 14A 918 P0667X0918 TRANSFORMER 500V 1PH 908 P0667X0905 CONTACTOR RIKEN RCR...

Страница 71: ...OW 3 8 1202 PW03M FLAT WASHER 6MM 1211 P0667X1211 VALVE 1203 P0667X1203 COOLANT PUMP 1 8HP 220V 1PH 1212 P0667X1212 COOLANT NOZZLE 1204 P0667X1204 HOSE FITTING 1213 P0667X1213 ELBOW CONNECTOR 1 2 1205...

Страница 72: ...LABEL HORIZ 1004 PLABEL 14 DISCONNECT POWER LABEL 1011 PLABEL 12B READ MANUAL LABEL HORIZ 1005 P0667X1005 MACHINE ID LABEL 1012 P0667X1012 TRAINED PERSONNEL ONLY LABEL 1006 PLABEL 55 ENTANGLEMENT HAZA...

Страница 73: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 74: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 75: ...f Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our produc...

Страница 76: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

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