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Model t10222 (Mfg. since 12/09)

Additional Safety for Router Tables

No  list  of  safety  guidelines  can  be  com

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plete.  Every  shop  environment  is  different. 

Always consider safety first, as it applies to 

your individual working conditions. Use this 

tool  and  other  machinery  with  caution  and 

respect. failure to do so could result in seri

-

ous personal injury, damage to equipment, 

or poor work results.

Like all machinery there is potential danger 

when  operating  this  tool.  Accidents  are 

frequently  caused  by  lack  of  familiarity  or 

failure  to  pay  attention.  Use  this  tool  with 

respect and caution to decrease the risk of 

operator injury. if normal safety precautions 

are overlooked or ignored, serious personal 

injury may occur.

AvOiDiNg AMpUTATiON. to avoid making con-
tact  with  the  spinning  cutter,  never  place  hands 
directly over or in front of the cutter. As one hand 
approaches  the  cutter,  move  it  away  and  over 
to the other side. Always keep hands at least 6" 
away from the spinning cutter.

SECURiNg LEvERS AND KNOBS. never oper-
ate the router table without first making sure that all 
lock levers and knobs are tight, and that all fence 
hardware and guide rails are secure. otherwise, 
the workpiece can slip out of alignment while cut-
ting and cause injury from kickback.

DO  NOT  fORCE  WORKpiECE.  never  force 
materials  past  the  router.  let  the  cutter  do  the 
work.  Excessive  force  is  likely  to  result  in  poor 
cutting results and will cause kickback conditions 
that could cause serious personal injury. 

AppROpRiATE  WORKpiECES.  the  danger 
of  kickback  and  injury  is  increased  when  the 
workpiece has knots, holes, or foreign objects in 
it. Warped stock should be run through a jointer 
before you run it through the router table.

BLiND CUTTiNg. Keep the cutter on the under-
side  of  the  workpiece  when  making  blind  cuts. 
this  will  decrease  the  risk  of  accidental  contact 
with the cutter.

CUTTER ROTATiON. Always feed the workpiece 
against  the  rotation  direction  of  the  cutter. 
otherwise,  the  workpiece  could  be  aggressively 
pulled  from  your  hands,  drawing  them  into  the 
spinning cutter.

TESTiNg  ROTATiON.  With  the  router  discon-
nected  from  power,  rotate  the  router  spindle  to 
test  any new setup to ensure proper cutter clear-
ance before starting the router. 

CUTTiNg  SUppORT.  nEVEr  cut  a  workpiece 
without using a fence, jig, or miter. otherwise, the 
workpiece can be grabbed by the cutter and pull 
your hands into the cutter.

WORKpiECE SiziNg. nEVEr use a workpiece 
shorter  than  six  inches  without  special  fixtures 
or  jigs.  otherwise,  the  workpiece  can  become 
trapped  between  the  fence  and  cutter,  which 
could draw your hands into the spinning cutter.

CUTTER  HEigHT.  Keep  any  unused  portion  of 
the cutter below the table surface to minimize the 
risk  of  making  contact  with  the  spinning  cutter 
with your hands.

USiNg  SAfETy  gUARDS.  to  prevent  ampu-
tation  or  other  injuries,  always  use  a  guard. 
Fabricate additional guards or jigs for special cir-
cumstances. use an overhead guard if the fence 
is removed.

TRippiNg HAzARD. to prevent tripping over the 
router power cord when operating the table saw, 
always disconnect it and safely store it out of the 
way.

Содержание T10222

Страница 1: ...yright MARCH 2010 By Grizzly Industrial Inc REVISED NOVEMBER 2010 TS Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manufactured SINCE 12 09 TS13341 printed IN CHINA ...

Страница 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Страница 3: ...aw or its parts This modification may include cut ting grinding drilling and tapping threads in metal surfaces Read the following to determine which type of modification may be required for your saw If your saw table or wing does not have mounting holes that match those in the Model T10222 you will need to drill and tap new holes in the saw table or wing If the fence rails on your saw prevent inst...

Страница 4: ...prove ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the...

Страница 5: ...EET Product Dimensions Weight 82 lbs Table Size 20 x 27 Shipping Dimensions Type Cardboard Content Table Saw Accessory Weight 88 lbs Length Width Height 30 x 28 x 6 Main Specifications Table Opening Size 4 Number of Table Inserts 2 Table Insert Inside Openings 1 23 8 Fence Board Size x 2 121 2 x 23 4 Number of T Slots 4 T Slot Size 3 4 x 3 4 Router Base Thickness Range 1 4 x 21 4 Dust Port Size 21...

Страница 6: ...operate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not a...

Страница 7: ...RECTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed GUARDS COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are prop...

Страница 8: ...d cause serious personal injury APPROPRIATE WORKPIECES The danger of kickback and injury is increased when the workpiece has knots holes or foreign objects in it Warped stock should be run through a jointer before you run it through the router table BLIND CUTTING Keep the cutter on the under side of the workpiece when making blind cuts This will decrease the risk of accidental contact with the cut...

Страница 9: ...or Setup Your tool was carefully packaged for safe trans portation Remove the packaging materials from around your tool and inspect the contents If you discover the tool is damaged please immedi ately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult Wh...

Страница 10: ...H Fence Board Shim 0 7mm 1 I Plastic Router Guard 1 J Router Guard Knobs 2 K Support Leg Foot Pad Assembly 1 L Table Insert 1 ID 1 M Table Insert 23 8 ID 1 N Starting Pin 1 O Dust Port 21 2 1 P Button Head Cap Screws M6 1 x 10 4 Q Flat Washers 6mm 4 R Mounting Screw Assemblies 3 Cap Screws M8 1 25 x 30 3 Lock Washers 8mm 3 Flat Washers 8mm 3 S Router Hold Down Assemblies 4 If any nonproprietary pa...

Страница 11: ...e and use the existing wing mounting holes to attach the router table Mount the router table to the right side of the saw table or the existing right hand wing In these cases you will probably need to drill and tap three M8 1 25 holes into the saw table or wing that match those in the router table see Figure 6 Tip Use the holes in the router table as a template for marking the mounting hole loca t...

Страница 12: ...that extend beyond the saw table and across the router table use the mounting holes you drilled in Step 5 to fasten the rails to the router table x 3 Figure 10 Router table attached to the table saw 7 Place the straightedge across the saw table and router table to make sure that the com bined table surface is flat If the combined table surface is flat con tinue with Step 8 If the outside edge of t...

Страница 13: ... of the router table Tighten the jam nut of the foot pad assembly up to the leg bottom to secure the setting 9 Slide the two T slot bars into the T slots of the router table see Figure 13 Note The router table double cross T slots offer two different orientations for the router fence choose the one that best suits your operation Figure 13 T slot bars installed T Slot Bars Note The two fence board ...

Страница 14: ...st Port 12 Slide the attached square nut on the guard bracket into the top fence T slot center it with the dust hood and dust port then tighten the cap screw to secure it in place as shown in Figure 17 Figure 17 Guard bracket attached to the fence Guard Bracket To reduce the risk of hand injury from acci dental contact with the spinning router bit ALWAYS make sure the fence and router guard are pr...

Страница 15: ...ter Clamp Adjustment Bolt Hold Down Knob If the router unexpectedly moves or the rout er bit contacts the table insert or fence dur ing operation serious personal injury could result from flying debris ALWAYS make sure that all four router clamps are used and are applied to the flat surface of the router base before connecting the router to power 3 Slide the router base onto the three hold down cl...

Страница 16: ...ith a basic understanding of how the tool is used during operation so the tool con trols components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual and seek additional training from experienced router operators and do additional research...

Страница 17: ... may dislodge during a cutting operation Knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or plan ahead to avoid shaping through them Wet or Green Stock Routing wood with a moisture content over 20 causes unneces sary wear on the cutters increases the risk of kickback and yields poor results Excessive Warping Workpieces with exces sive cupping bowing...

Страница 18: ... fence bracket that equal in thickness the amount of material you want to remove from the workpiece face see the illustration in Figure 21 Straightedge Shim Outfeed Fence Board Straight Router Bit Infeed Fence Board Top View Figure 21 Fence setup for edge jointing guard removed for clarity 6 Place a straightedge against the outfeed fence board then adjust the fence assembly so that the straightedg...

Страница 19: ...llustrations in Figures 23 24 Depth of Cut Top View Figure 23 Groove cutting setup top view guard removed for clarity Depth of Cut Side View Bit Table Fence Figure 24 Groove cutting setup side view guard removed for clarity 6 Lock the fence assembly in place tighten all knobs connect the router to power then per form the cut Routing Small Stock Feeding small stock past the router bit is always dan...

Страница 20: ... of personal injury 6 Secure the zero clearance fence to the fence assembly check for proper clearance con nect the router to power then run a test piece by the cutter to verify the results Free Hand Routing Irregular or free hand routing as illustrated in Figure 26 takes a high degree of skill and dexter ity and is done without the protection and aid from the fence and guard The most dangerous pa...

Страница 21: ...OM POWER 2 Fabricate a jig to use with the workpiece that will match the desired finished shape then attach it to the workpiece see Figure 27 for an example Note Make sure any fasteners used will not make contact with the router bit during the cutting operation Glue can be used as an alternative 3 Remove the fence assembly from the table 4 If possible fabricate and mount a custom guard over the bi...

Страница 22: ...le Always disconnect power to the router before per forming maintenance Failure to do this may result in serious person al injury Cleaning Protecting Frequently blow off sawdust with compressed air then wipe away the remaining dust with a clean shop rag This is especially important for the inter nal working parts of the fence assembly and the router Dust build up around the router is a sure way to...

Страница 23: ...CK WASHER 8MM 3 PT10222003 TABLE INSERT 2 3 8 ID 11 PW01M FLAT WASHER 8MM 4 PT10222004 THREADED STUD M8 1 25 X 40 12 PT10222012 ROUTER HOLD DOWN 5 PT10222005 SUPPORT LEG 13 PT10222013 HOLD DOWN KNOB M6 1 6 PN03M HEX NUT M8 1 25 14 PN01M HEX NUT M6 1 7 PT10222007 FOOT PAD 15 PB08M HEX BOLT M6 1 X 20 8 PB82M HEX BOLT M8 1 25 X 80 16 PT10222016 STARTER PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 15 10...

Страница 24: ...2 FENCE 36 PSN02M SQUARE NUT M6 1 23 PT10222023 PLASTIC ROUTER GUARD 37 PCAP01M CAP SCREW M6 1 X 16 24 PT10222024 T SLOT BAR 38 PFH12M FLAT HD SCR M6 1 X 25 25 PT10222025 T SLOT RING 39 PT10222039 TEFLON FLAT WASHER 8MM 26 PT10222026 GUARD STAND OFF 40 PFH30M FLAT HD SCR M5 8 X 8 27 PT10222027 STAR KNOB BOLT M6 1 X 15 41 PT10222041 PVC PAD 28 PT10222028 PHENOLIC FENCE BOARD 42 PT10222042 FENCE BOA...

Страница 25: ...r metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use...

Страница 26: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Страница 27: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

Страница 28: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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