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Model H8178 Power Feed

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28. 

Using your electric drill, drill one #25 mount-
ing hole 1/2" deep into the table base.

29. 

Using  a  #10-24  bottoming  tap,  cut  threads 
into the hole. 

30. 

Secure the limit switch mounting plate to the 
table  base  with  one  #10-24  x  1/2"  flat  head 
screw.

31. 

Center  punch  the  other  hole  and  drill,  tap, 
and install the remaining screw.

32. 

Install  the  limit  switch  to  the  mounting  plate 
with the three previously removed screws.

33. 

Secure  the  power  and  limit  switch  power 
cables  away  from  the  path  of  the  moving 
table and handwheels.

26. 

Install the limit switch mounting plate on the 
side  of  the  milling  table  base  so  the  limit 
switch stop pins are horizontally aligned with 
the stop pins as shown in 

Figure 17.

 

 

Also make sure that when mounted, the limit 
switch  housing  has  enough  of  a  gap  (also 
shown  in 

Figure 17

)  between  the  gib  screw 

lock nut so it can be adjusted.  

27. 

When  the  mounting  plate  is  properly  posi-
tioned, center punch one mounting hole.

Figure 17. 

Alignment specifications.

Limit Switch 

Housing

Stop

Pin

Gap

Limit Switch 

Stop Pin

24. 

Install  the  left  and  right  feed  stops  into  the 
table slot shown in 

Figure 16

.

 

Note:

 

You may want to additionally drill and 

insert  a  roll  pin  to  prevent  any  chance  of  a 
stop block inadvertently moving past the stop 
setting. If the stop moves past your maximum 
stop  setting,  the  lead  screw  will  run  out  of 
thread and slam the table and power feed to 
a hard stop causing possible damage.

Figure 16. 

Feed stop and optional pin location.

25. 

Using a phillips screwdriver, remove the three 
mounting screws that secure the limit switch 
to its mounting plate.

Optional Roll Pin Installation 

Location at Either End of Table

NOTICE

Make  sure  to  position  the  left  and  right 

stops so that the table can travel an addi-

tional 10mm before the leadscrew runs out 

of  thread.  The  reason  for  this  additional 

table travel is that after using the rapid feed 

feature, the momentum of the motor arma-

ture keeps rotating leadscrew so the table 

moves a few millimeters past your normal 

stop location. If the lead screw runs out of 

travel before the table naturally slows to a 

stop, a damaging hard stop will occur. 

Periodically,  make  sure  that  you  always 

have the appropriate table free travel past 

the stop setting to prevent damaging hard 

stops.

Содержание H8178

Страница 1: ...ED OWNER S MANUAL COPYRIGHT OCTOBER 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CR100...

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Страница 3: ...ENTS 7 110V Operation 7 SECTION 3 SETUP 8 Setup Safety 8 Unpacking 8 Items Needed for Setup 8 Inventory 9 Installation 9 SECTION 4 OPERATIONS 14 Operation Safety 14 Power Feed Controls 14 SECTION 5 AC...

Страница 4: ...e part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they...

Страница 5: ...ingle Phase Circuit Board Protection Fuse 5A Automatic Motor Overload Protection Circuit Board Controlled Motor Shutdown Motor Control Circuit Board w Rheostat Rapid Feed Speed Option Yes Push Button...

Страница 6: ...d can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible haz...

Страница 7: ...es 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wr...

Страница 8: ...rn parts Maintain your mill drill in proper work ing condition Perform routine inspections and maintenance promptly Put away adjust ment tools after use 9 AVOIDING ENTANGLEMENT Keep loose clothing art...

Страница 9: ...nect your machine to a shared circuit consult a qualified electrician Circuit Breaker 15 Amps Plug Receptacle Type Included Plug Type NEMA 5 15 This machine must have a ground prong in the plug to hel...

Страница 10: ...ng the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the...

Страница 11: ...tained at your local hardware store Figure 2 Inventory B C E D A Installation These instructions cover the power feed instal lation for the Grizzly Model G0463 and G0619 small mill drills Follow these...

Страница 12: ...from the housing a few inches as shown in Figure 5 8 Carefully slide the circuit board and vent cover from the housing a few inches as shown in Figure 5 Figure 5 Power feed breakdown Figure 6 Cap remo...

Страница 13: ...late cover The pins are tapered and you WILL crack the end plate Figure 9 Pin removal File this portion of the tapered pin so when it is reinstalled the pin is slightly recessed below the surface of t...

Страница 14: ...on Tang Must Align with Lead Screw Slot End Plate Figure 14 Circuit board installation 22 Being careful not to crush or bind the circuit board wires slide the power feed housing onto the end of the mo...

Страница 15: ...Switch Stop Pin 24 Install the left and right feed stops into the table slot shown in Figure 16 Note You may want to additionally drill and insert a roll pin to prevent any chance of a stop block ina...

Страница 16: ...wer B Orange Fault Lamp When lit it indicates that you must reset the power feed because the circuit board has either detected a motor overload or you have changed feed direc tion Turn the feed speed...

Страница 17: ...se Milling Vise G5975 8 Swivel Base Milling Vise Vises feature 360 rotation with fine graduations drop forged handle precision ground jaw faces enclosed acme screw and detachable swivel base Figure 21...

Страница 18: ...23 Annual or Biannual Check Lubricate headstock lead screw and gears Schedule Figure 23 Power feed stop pin lubrication Power Feed Stop Pin Brush Replacement During the life of your power feeder you m...

Страница 19: ...oard 9 Replace motor and gearbox assy 10 Replace motor and gearbox assy Power feed moves table at inconsis tent speeds during a pass 1 Table gib is binding table 2 Leadscrew is binding 3 Motor brush i...

Страница 20: ...er Feed Electrical Components Note Available in color online at grizzly com Figure 28 Circuit board Figure 26 Control panel electrical Figure 27 Limit switch assembly Rapid Feed Switch Fuse Housing Po...

Страница 21: ...Model H8178 Power Feed 19 Figure 29 Feed direction switch Top side view A Figure 30 Feed direction switch Top side view B Figure 31 Feed speed rheostat Rear view...

Страница 22: ...20 Model H8178 Power Feed Wiring Diagram...

Страница 23: ...7 X 8 7 PH8178007 BRUSH SET 26 PH8178026 DIAL KNOB 8 PH8178008 BRUSH CAP 27 PH8178027 RAPID FEED BUTTON 9 PH8178009 CIRCUIT BOARD 28 PH8178028 MOUNTING PLATE 10 PH8178010 INSULATOR 29 PSB30M CAP SCREW...

Страница 24: ...22 Model H8178 Power Feed Notes...

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Страница 27: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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