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g8749 drum/Flap sander

5.  turn the machine 

OFF

.

6.  remove the switch disabling key, as shown 

in 

Figure 9.

7.  try to start the machine by flipping the paddle 

switch up to the on position.

—if  the  machine  does  not  start,  the  switch 

disabling feature is working as designed.

—if  the  machine  starts,  immediately  stop  it. 

the switch disabling feature is not working 
correctly.  this  safety  feature  must  work 
properly  before  proceeding  with  regular 
operations. Call tech support for help.

Figure 9. removing switch key from paddle 

switch.

Assembly

the flap sander is designed to be mounted only 
on the left side of the machine, whereas the drum 
sanders can be mounted on either side.

Attaching Flap Sander

1.  disConnECt sandEr FroM poWEr!

2.  When  removed  from  the  shipping  box,  the 

flap sander is held together by two tie wraps. 
hold the assembly together from top to bot-
tom, then remove the ties and store them for 
future use.

 

Note: 

If  the  brushes  should  come  loose 

from  the  end  plates  during  this  step,  refer 
to 

Replacing  Flap  Sandpaper/Brushes  on 

Page  19  for  detailed  instructions  on  how  to 
put the assembly back together.

3.  position the flap sander so the sanding sur-

face of the paper is facing you, then carefully 
slide it onto the left hand arbor, as shown in 

Figure 10.

Figure 10. installing flap sander.

4.  secure the flap sander by threading the flap 

sander arbor bolt and flange into the spindle, 
as  shown  in 

Figure  10.  Make  sure  to  fully 

tighten the bolt.

 

Note: 

This  arbor  bolt  has  left-hand  threads 

and tightens by rotating it counterclockwise.

Содержание G8749

Страница 1: ...NER S Manual Copyright 2000 By Grizzly Industrial Inc REVISED NOVEMBER 2008 TS Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industri...

Страница 2: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Страница 3: ...ory 10 Site Considerations 10 Test Run 11 Mounting 12 Assembly 12 SECTION 4 OPERATIONS 15 Operation Safety 15 Sanding Tips 15 ON OFF Switch 16 Drum Sanding 16 Flap Sanding 16 SECTION 5 ACCESSORIES 17...

Страница 4: ...d photographs of the machine we used when writ ing this manual However sometimes errors do happen and we apologize for them Also owing to our policy of continuous improve ment your machine may not exa...

Страница 5: ...G8749 Drum Flap Sander 3 Identification Figure 3 Model G8749 identification Mounting Holes Motor Sanding Drum ON OFF Switch Flap Sander...

Страница 6: ...ZY C B6 Motor IneZ I 8 8VeVX idg HiVgi cYjXi dc dghZedlZg E KdaiV Z K E VhZ H c aZ 6beh 6 HeZZY GEB 8nXaZ o CjbWZg D HeZZYh EdlZg IgVch Zg 9 gZXi 9g kZ 7ZVg c h H ZaYZY VcY EZgbVcZcian HZVaZY Other Sp...

Страница 7: ...EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTEND...

Страница 8: ...dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 2...

Страница 9: ...conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results Like all machinery there is potentia...

Страница 10: ...e that it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Co...

Страница 11: ...scription Qty Wrenches 14 19mm 1 Each Mounting Hardware Page 11 As Needed Items Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around...

Страница 12: ...ned at your local hardware store SUFFOCATION HAZARD Immediately discard all plas tic bags and packing materi als to eliminate choking suf focation hazards for children and animals Workbench Load Refer...

Страница 13: ...gular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety disabling mechanism works correctly If during the test run you cannot easily...

Страница 14: ...ide Attaching Flap Sander 1 DISCONNECT SANDER FROM POWER 2 When removed from the shipping box the flap sander is held together by two tie wraps Hold the assembly together from top to bot tom then remo...

Страница 15: ...n arrows and the rota tion arrow on the spindle housing match Alwayscheckthesanding drum air pressure before using it Only use a hand operated air pump to inflate the sanding drum to 10 PSI If the dru...

Страница 16: ...e uses the arbor bolt with left hand threads which tightens by rotating it counterclockwise The right spindle arbor bolt has right hand threads and tightens by rotat ing it clockwise Figure 13 Install...

Страница 17: ...er is a safe tool when used properly In addition to the safety instructions in this manual the most important safety consideration is to use common sense at all times Follow these rules when sanding M...

Страница 18: ...le when the sanded edge is to be sharp Make sure the sanding sleeve is mounted on the drum and sander so that the sleeve rotation and spindle rotation match The spindle will always rotate toward the o...

Страница 19: ...irator can greatly reduce your risk Compatible with safety glasses Aluminum Oxide Sanding Sleeves G9196 31 4 Diameter 60 Grit G9197 31 4 Diameter 80 Grit G9198 31 4 Diameter 100 Grit G9199 31 4 Diamet...

Страница 20: ...ning Lubrication Bearings are sealed and permanently lubricated so simply leave them alone unless they need replacement Replacing Sanding Sleeves Your sander is supplied with a large 43 4 x 8 sanding...

Страница 21: ...center of the flap sander as shown in Figure 21 6 Make sure the sandpaper pieces are even with one another and are centered in the retaining bar then re tighten the retaining bar screws to hold them i...

Страница 22: ...ct motor wiring connections Page 23 6 Ensure circuit size is correct replace weak breaker 7 Check fix broken disconnected or corroded wires 8 Replace switch 9 Test repair replace Machine stalls or is...

Страница 23: ...kpiece against the sanding abrasive 2 Use different stock or accept the characteristics of the stock and plan on cleaning replacing sandpaper frequently Burn marks on workpiece 1 Sandpaper grit too fi...

Страница 24: ...isconnected or connected during any wiring task to ensure tight connections 4 MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine...

Страница 25: ...AFETY ON PAGE 22 HiVgi 8VeVX idg B 9 K68 gdjcY Motor ON OFF Switch 110VAC NEMA 5 15 Plug As Recommended WARNING SHOCK HAZARD Disconnect power before working on wiring CZjigVa gdjcY di Wiring Diagram F...

Страница 26: ...24 G8749 Drum Flap Sander 6 Parts Breakdown SECTION 9 PARTS...

Страница 27: ...29 STRAIN RELIEF 11 G9211 SANDING SLEEVE 4 3 4 X 8 120G 30 PWRCRD100L POWER CORD 110V W 5 15 PLUG 12 P8749012 AIR VALVE 31 P8749031 BASE 13 P8749013 VALVE CAP 32 P8749032 S CAPACITOR 400M 125V 3 X 1 3...

Страница 28: ...26 G8749 Drum Flap Sander...

Страница 29: ...TT TTTT TTTT TTTT TTTT L Vi h ndjg V Z gdje4 TTTT TTTT TTTT TTTT TTTT TTTT dl adc VkZ ndj WZZc V lddYldg Zg bZiValdg Zg4 TTTT NZVgh TTTT NZVgh TTTT NZVgh TTTT NZVgh dl bVcn d ndjg bVX cZh dg iddah VgZ...

Страница 30: ...I HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g...

Страница 31: ...h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z...

Страница 32: ...RECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR AT...

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