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G1033 20" Planer

Wood Characteristics 

The species of wood, as well as condition, will
affect planing ability. The harder the wood, the
more difficult it will be to plane. We’ve included
below, a list of wood characteristics you may
encounter when planing. The following descrip-
tions of defects will give you some possible
answers to problems you may encounter while
planing different materials. Possible solutions fol-
low the descriptions.

Chipped Grain 

- usually a result of cutting

against the grain, or planing wood with knots or
excessive amount of cross grain. Chipped grain
can also be caused by dull knives or misaligned
chipbreaker. Often, chipped grain can be avoided
by slowing down the feed rate and by taking shal-
low cuts. If those options do not work, inspect
your lumber and determine if its grain pattern is
causing the problem. If the wood does not show
substantial crossgrain, inspect your knives for
sharpness and inspect the chipbreaker for prop-
er alignment. See the Adjustment Section. 

Fuzzy Grain 

- Usually caused by surfacing lum-

ber with too high a moisture content. Sometimes
fuzzy grain is a characteristic of some woods,
such as basswood. Fuzzy grain can also be
caused by dull knives or an incorrect grinding
bevel. Check with a moisture meter. If moisture is
greater than 20%, sticker the wood and allow to
dry. Otherwise, inspect knife condition. 

Glossy Surface 

- Usually caused by dull knives

taking shallow cuts at a slow feed speed. Surface
gloss will usually be accompanied by overheat-
ing. Often, lumber will be scorched and eventual-
ly, damage to knives will occur. If knives are
sharp on inspection, increase feed speed and/or
cutting depth. 

Snipe 

- Occurs when board ends have more

material removed than the rest of the board.
Usually caused when one or both of the bed
rollers are set too high. Can also be caused by
the chipbreaker or pressure bar being set too
high. However, small amount of snipe is
inevitable. 

Snipe can be minimized by proper adjustment of
the planer’s components, but complete removal
of snipe is extremely unlikely. More likely, you will
be able to reduce it to a tolerance of .002". If
snipe under that level is a problem, consider
planing lumber longer than your intended work
length and cut off the excess after planing is com-
pleted. 

Uneven Knife Marks 

- Uneven knife marks can

occur when the chipbreaker is set too high.
Inspect cutterhead bearings if re-adjustment of
the chipbreaker fails to remedy the situation. 

Chatter Marks 

- Usually caused by incorrect

chipbreaker and pressure bar setting heights.
Chatter marks can also be caused by running a
narrow wood piece through the planer at either
the right or left end of the cutterhead. Chatter, like
uneven knife marks, will show in the form of a
''washboard'' look. Chatter marks are more likely
to be inconsistent in appearance than uneven
knife marks. 

Wavy Surface 

- Caused by poor knife height

adjustment, wavy surface appears when one
knife is taking deeper cuts than the rest of the
knives. Remedy by re-setting the knives to a tol-
erance of ± .001". 

Pitch & Glue Build-up 

- Glue and resin build-up

on the rollers and cutterhead will cause over-
heating by decreasing cutting sharpness while
increasing drag in the feed mechanism. The
result can include scorched lumber as well as
uneven knife marks and chatter. 

Chip Marks 

- Occur when chips aren’t properly

expelled from the cutterhead. The knives catch
the chips and drag them across the lumber being
planed. Chips tend to be random and non-uni-
form (as compared to chipped grain). Can be
caused by exhaust blockage or too much room
between the cutterhead and chip deflector. Using
a dust collection system in combination with the
planer can help reduce chip marks. Inspect the
chip deflector and readjust (as described earlier
in the text). 

Содержание G1033Z

Страница 1: ...len Wrench 4mm 1 Allen Wrench 5mm 1 Allen Wrench 6mm 1 Open End Wrench 8 10mm 1 Open End Wrench 12 14mm 1 Open End Wrench 17 19mm 1 MANUAL INSERT Model G1033Z 20 5 HP Planer Figure 1 Model G1033Z RECO...

Страница 2: ...18 PB02M HEX BOLT M6 1 X 12 COPYRIGHT MARCH 2005 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL I...

Страница 3: ...NSTRUCTION MANUAL COPYRIGHT 1990 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC REVISED APRIL...

Страница 4: ......

Страница 5: ...MENTS CHAIN ADJUSTMENT 12 TABLE ADJUSTMENT 12 CHAIN DRIVE 13 BED ROLLERS 14 KNIFE INSPECTION 15 KNIFE ADJUSTMENT 15 FEED ROLLER SPEED 16 ROLLER ADJUSTMENT 16 17 SPRING TENSION 17 CHIP BREAKER 18 PRESS...

Страница 6: ...or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided WIL...

Страница 7: ...25ft 50ft 100ft 0 6 18 16 16 7 10 18 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No Safety Instructions For Power Tools 13 DON T OVERREACH Keep proper foot ing and balance at all ti...

Страница 8: ...stock before planing Reject stock with defects and foreign material 9 Do not attempt to remove jams until power is disconnected and all moving parts have come to a complete stop 10 Provide adequate in...

Страница 9: ...circuit you intend to plug into is actually grounded If it is not it will be necessary to run a separate 12 A W G copper grounding wire from the outlet to a known ground Under no circumstances should...

Страница 10: ...ny comments regard ing this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our...

Страница 11: ...stairs are capable of supporting the combined weight of people and the machine Failure to use care while assembling or moving could result in serious personal injury Parts Inventory Take a quick inven...

Страница 12: ...your workplace is inaccessible to young sters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjusting or operating equipment Clean Up The un...

Страница 13: ...ollers 1 Attach an extension bar to the end of each roller and secure with the 12mm snap rings provided 2 The assembled extension rollers attach to the ends of the planer s table Match the tapped hole...

Страница 14: ...uires connecting the switch to the plan er s head casting To attach the switch 1 Align the holes on the flanges at the back of the switch box with the tapped holes on the front left corner of the head...

Страница 15: ...on one end of the knife setting rod 2 Slide the cast aluminum knife setting jig brackets onto the rod 3 Snap the other E clip onto the notch at the other end of the knife setting jig rod E clip Jig R...

Страница 16: ...machine As such it is essential that the table is aligned correctly with the cutterhead and the head casting For the power feed to work correctly it is important that the table be the same distance f...

Страница 17: ...ht side of the cutterhead 3 If the block becomes too tightly wedged between the table and the cutterhead or if there is a noticeable gap between the block and the cutterhead the table will need to be...

Страница 18: ...e should be the same across the table The ideal tolerance should be between 0 and 015 the larger measurement for rougher stock See Figure 11 Be careful using the larger toler ance Anytime the rollers...

Страница 19: ...n the cut terhead the knives need to be adjusted Figure 13 Knife height adjustment Knife Adjustment The knives are locked into the cutterhead with wedge type gibs and gib bolts Springs under the knive...

Страница 20: ...ng the feed con trol knob when the machine is running See Figure 15 Moving the knob toward the machine Pos B produces the 20 FPM feed speed away from the machine Pos D produces 16 FPM and a center pos...

Страница 21: ...oller adjustment 11 Follow the same procedure at the other end of the infeed roller and on both sides of the outfeed roller Do not change the table height yet the next sections will require the same s...

Страница 22: ...ipbreaker 1 Disconnect planer from its power source and remove the top cover Note the location of the setscrews and lock nuts See Figure 20 Pressure Bar Like the chipbreaker the pressure bar controls...

Страница 23: ...ect effect on the quality of your work incorrect tension on the drive chain may cause the rollers to jam or cause the chain to break To adjust the static chain tensioner 1 Place the test block under t...

Страница 24: ...ults with the scale If there is a discrep ancy loosen the Allen head bolts and adjust to match your findings See Figure 23 Scale Adjustment The Model G1033 provides an anti kickback sys tem as a safet...

Страница 25: ...e content or wood exposed to rain or snow will plane poorly and cause excessive wear to the knives and motor Excess moisture can also hasten rust and corrosion Operational Tips Once the assembly is co...

Страница 26: ...bed rollers are set too high Can also be caused by the chipbreaker or pressure bar being set too high However small amount of snipe is inevitable Snipe can be minimized by proper adjustment of the pl...

Страница 27: ...uit most general planing needs The optimal grind or bevel angle is a compromise between effective cutting the smaller the angle the better the cutting action and edge life where the larger the angle t...

Страница 28: ...The worm gear should be inspect ed monthly and lubricated when needed Remove the worm gear box to inspect See parts diagram for location Chain The table height adjustment chain should be inspected mon...

Страница 29: ...belt alignment prevents premature belt wear See Figure 28 Use a straightedge on the edge of the pulleys to judge alignment Figure 27 Adjustments for belt tension Figure 28 Pulley alignment procedure...

Страница 30: ...sal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation We recommend you keep a copy of our current catalog for complet...

Страница 31: ...Minute 19 332 Feed Rates 16 FPM 20 FPM Cuts Per Inch 104 83 Construction Table Precision Ground Cast Iron Power Feed Rollers Metal Spiral Serrated Stand Formed Steel Cutterhead One Piece Machined Shaf...

Страница 32: ...rews or keys are missing or loose 2 Motor fan is hitting the cover 3 V belt is defective 1 Excessive depth of cut 2 Knives are dull Depth of cut too shallow Too much spring tension on feed roller Long...

Страница 33: ...63 64 98 66 68 67 35 61 60 58 58 57 57 38 37 56 107 95 95 107 59 54 55 37 38 15 23 80 80 83 85 84 85 15 23 38 37 24 25 23 22 17 23 42 19 20 19 20 40 34 18 20 19 32 39 19 69 109 87 92 93 86 95 88 94 70...

Страница 34: ...R PLATE 48 P1021161 ANTI KICKBACK FINGER 49 P1021160 SPACER 50 P1033050 SHAFT 51 PEC06M E CLIP 20MM 52 P1033052 DEPTH LIMITER 53 PFH02M FLT HD SCR M6 1 0X12 54 P1033054 UPPER COVER 55 P1033055 GASKET...

Страница 35: ...HAFT 05 PSS04M SETSCREW M6 1 0X12 06 P1021143 THREADED GIB 07 P1033207 LOCK ROD 08 P1021146 GIB 09 P1021145 KNOB REF PART DESCRIPTION 10 PSB14M CAP SCREW M10 1 25X20 11 P1033211 EXT ROLLER BAR 12 P103...

Страница 36: ...M SNAP RING 12MM 13 P6202 BALL BEARING 6202 14 PR21M SNAP RING 35MM 15 PK08M KEY 5 X 5 X 16 16 P1033316 SPROCKET REF PART DESCRIPTION 17 P1033317 WASHER 18 PN08M HEX NUT M10 1 25 19 PW01M FLAT WASHER...

Страница 37: ...405 MOTOR MOUNT 06 PSS20M SETSCREW M8 1 25 X 8 07 P1033407 COLLAR 08 P1033408 ADJUSTABLE BOLT 09 PN09M HEX NUT M12 1 75 10 PW01 FLAT WASHER 1 2 11 PB07M HEX BOLT M8 1 25 X 25 12 P1033412 WASHER 5 16 X...

Страница 38: ...21120 GEAR 13 PK06M KEY 5 X 5 X 10 14 P1021119 GEAR 2 SPEED 17 P1021121 DOUBLE GEAR 20 PK11M KEY 6 X 6 X 40 21 P1021128 BALL 6MM REF PART DESCRIPTION 22 P1021127 SPRING 23 P1021122 SHAFT 24 P1021125 O...

Страница 39: ...CHAIN 25 LINKS 16 PSB48M CAP SCREW M6 1 0 X 35 17 PW03M FLAT WASHER 6MM 18 PK21M KEY 5 X 5 X 23 01 P1021164 SPROCKET 02 P1033028 WASHER 1 4 X 7 8 03 PSB18M CAP SCREW M4 0 7 X 8 04 P1021149 SPROCKET 0...

Страница 40: ...36 G1033 20 Planer...

Страница 41: ...6T3 14NO TEST TRIP IND 17 18 20 22 24 97 98 95 96 2T1 4T2 6T3 O R 54 NO NO 53 NC NO ON SINGLE PHASE 220 VOLT POWER SOURCE OFF RESET G1033 Wiring Diagram Taian Type GROUND SWITCH BOX AUTO RESET M A MAN...

Страница 42: ...ried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from t...

Страница 43: ...2 Which of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD...

Страница 44: ...NDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________S...

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