Grizzly G0694 Скачать руководство пользователя

Страница: 51 / 60

model g0694 (mfg. since 1/09)

-49-

Electrical components

figure 72.

Control panel wiring.

figure 74.

Wiring component location.

figure 73.

Tachometer sensor location.

inverter

resistor

motor

Junction Block

door Limit

switch

Содержание G0694

Страница 1: ... OWNER S Manual Copyright JULY 2009 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manufactured SINCE 1 09 TRCRBLTSJB11817 printed IN TAIWAN ...

Страница 2: ... personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemic...

Страница 3: ...Data Sheet 4 SECTION 1 SAFETY 6 Safety Instructions for Machinery 6 Additional Safety for Wood Lathes 8 SECTION 2 CIRCUIT REQUIREMENTS 9 220V Single Phase Operation 9 SECTION 3 SETUP 10 Needed for Setup 10 Unpacking 10 Inventory 11 Cleanup 12 Site Considerations 13 Moving Placing Lathe 14 Mounting to Shop Floor 15 Test Run 16 SECTION 4 OPERATIONS 18 Basic Controls 18 Operation Overview 19 Stock In...

Страница 4: ...e and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the manual version you received matches the manufacture date of your machine For your conv...

Страница 5: ...tion A B C D E F G I J K M L N O P Q R H S T U A Outboard Tool Rest B Outboard Handwheel C Headstock D Faceplate E Spur Center F Bed G Tool Rest H Tool Rest Height Adjustment Lock I Tool Rest Holder Lock J Tailstock K Live Center L Quill M Quill Lock N Quill Adjustment Handwheel O Tailstock Base Lock P Stand Q RPM Digital Readout R Speed Dial S FWD REV Switch T Emergency STOP Button U ON Button ...

Страница 6: ...Wood Crate Content Machine Weight 710 lbs Length Width Height 85 x 26 x 58 in Electrical Power Requirement 220V Single Phase Inverter Type Delta VFD E Inverter Size 3 HP Switch Push Button ON OFF Switch Voltage 220V Cord Length 6 ft Cord Gauge 14 gauge Minimum Circuit Size 15A Plug Included No Recommended Plug Outlet Type NEMA 6 15 Motors Main Type TEFC Induction Horsepower 3 HP Voltage 220V Phase...

Страница 7: ...tock Information Tailstock Taper MT 2 Construction Bed Construction Precision Ground Cast Iron Stand Construction Pre Formed Sheet Metal Cabinet Headstock Construction Cast Iron Tailstock Construction Cast Iron Features Single Phase Inverter for 3 Phase Variable Speed Motor Included Spur Live Centers 13 3 4 in Wide Outboard Tool Rest Indexed Spindle Every 15 Degrees 3 Step Pulley System Reversible...

Страница 8: ...types of dust wood metal etc can cause severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below ...

Страница 9: ...GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 16 REMOVE CHUCK KEYS OR ADJUSTING TOOLS Make a habit of never leaving chuck keys or other adjustment tools in on the machine especially near spindles 17 DAMAGED MACHINERY Check for bind ing or misaligned parts broken parts loose bolts other conditions that may impair machine operation Always repair or r...

Страница 10: ...s els properly sharpened and held firmly in position when turning 8 OPERATING DAMAGED LATHE Never operate the lathe with damaged or worn parts 9 FACEPLATE TURNING When faceplate turning use lathe chisels on the downward spinning side of the workpiece only 10 WORKPIECE CONDITION Always inspect the condition of your workpiece DO NOT turn pieces with knots splits and other potentially dangerous condi...

Страница 11: ...place the machine near a power source If you must use an extension cord Use at least a 14 gauge cord that does not exceed 50 feet in length The extension cord must also have a ground wire and plug pin A qualified electrician MUST size cords over 50 feet long to prevent motor damage Figure 2 NEMA 6 15 plug and receptacle SECTION 2 CIRCUIT REQUIREMENTS Serious personal injury could occur if you conn...

Страница 12: ... Page 15 As Needed Precision Level 1 Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise...

Страница 13: ...nts for shipping purposes Inventory Figure 3 Qty A Tool Rests 2 B Knockout Rod 1 C Spur Center MT 2 1 D Live Center MT 2 1 E T Handle Hex Wrenches 3 4mm 1 Each If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store SUFFOCATION HAZARD Immediately discard all plas tic bags and p...

Страница 14: ...pe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily Note To clean off thick coats of rust preven tative on flat surfaces such as tables use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or you may scratch your machine 4 Repeat Steps 2 3 as necessary until clean then ...

Страница 15: ...d is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condens...

Страница 16: ...assembly to the extreme right of the bedway 3 Remove the small items from the shipping pallet then remove the lag bolts securing the lathe to the pallet Figure 6 Lifting straps positioned to lift the lathe 4 Feed the lifting straps under the bedway as shown in Figure 6 making sure they spread as wide as possible 5 With assistance steady the load and lift the lathe from the shipping pallet If the l...

Страница 17: ... is hardwired to the power source Consult with your electrician to ensure compliance with local codes Figure 8 Typical fasteners for mounting to concrete floors Lag Shield Bolt Anchor Stud Bolting to Concrete Floors Anchor studs and lag shield anchors with lag bolts Figure 8 are two popular methods for anchor ing an object to a concrete floor We suggest you research the many options and methods fo...

Страница 18: ...emedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you understand the safety instruc tions at the beginning of the manual and that the machine is set up properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Push the STOP button in then twist it clock wise so it pops out When the STOP button pops out...

Страница 19: ...hould not start If the machine does not start the STOP button safety feature is working correctly If the machine does start with the STOP button pushed in immediately disconnect power to the machine The STOP button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 10 Verify that the power is not conne...

Страница 20: ...trade magazines or get formal training before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for accidents caused by lack of training A ON Button Starts the spindle rotation B Emergency STOP Button Turns the spindle rotation OFF C Speed Dial Adjusts the spindle speed from low to high within the range governed by the pulley belt position ...

Страница 21: ...kpiece can be ejected from the lathe causing injury Only turn concentric workpieces Operation Overview This overview gives you the basic process that happens during an operation with this machine Familiarize yourself with this process to better understand the remaining parts of the Operation section To complete a typical operation the operator does the following 1 Examines the workpiece to make su...

Страница 22: ...ure the tool rest assembly in position Note The hex nut underneath the tool rest holder Figure 13 may require occasional tightening to restore proper clamping pres sure and lever position When adjusted prop erly the lever should be at the horizontal position when the tailstock is fully clamped to the bed Inboard Tool Rest The tool rest holder is equipped with a cam action clamping system to secure...

Страница 23: ...rger than 20 in diam eter mount the workpiece on the outboard side of the lathe and use the outboard tool rest To use the outboard tool rest 1 While firmly holding the tool rest support rod loosen the lock levers shown in Figure 15 Figure 15 Outboard tool rest assembly Lock Levers Lock Levers Tool Rest Support Rod Tool Rest 2 Adjust the tool rest support rod so that it rests firmly on the floor 3 ...

Страница 24: ...he included spur center installs into the head stock spindle with an MT 2 tapered fit Installing Headstock Center 1 DISCONNECT LATHE FROM POWER 2 Make sure the mating surfaces of the center and spindle are free of debris and oily sub stances before inserting the center 3 Insert the tapered end of the center into the spindle and push it in with a quick firm motion Figure 16 4 Make sure the center i...

Страница 25: ...stock quill as shown in Figure 18 4 Make sure the center is securely installed by attempting to pull it out by hand a prop erly installed center will not easily pull out by hand 5 Secure the quill in place by re tightening the quill lock handle To remove the center from the tailstock quill 1 Loosen the quill lock handle 2 Hold the center with a rag or a glove so the center does not fall to the flo...

Страница 26: ...pply the spindle lock loosen the four set screws and unthread the faceplate or handwheel Installing Faceplate Handwheel The faceplate can be mounted on the outboard side of the lathe for turning workpieces larger than 20 in diameter In this case the handwheel is mounted on the inboard side To mount a workpiece to the faceplate refer to Faceplate Turning on Page 30 Tools Needed Qty T Handle Hex Wre...

Страница 27: ... ranges are selected by changing belt positions on the motor and spindle pulleys Figure 21 When turning a workpiece where a lot of mate rial must be removed and a rough finish does not matter low range which has more torque is best When turning a workpiece where a clean finish is required and only light cuts are made high range is best Mid range is a compromise between the two ranges Use the speed...

Страница 28: ... in the spindle the workpiece can be posi tioned to one of 24 equal points that are 15 degrees apart For special sequencing of positions each spindle position has its own number which can be viewed through the viewing window as shown in Figure 25 on the outboard side of the headstock 3 Open the cabinet door loosen the lock lever pull up on the height lever to raise the motor to the highest positio...

Страница 29: ... with one side higher than the other usually at an angle of 20 40 Figure 27 Example of a skew chisel Scrapers Typically used where access for other tools is limited such as hollowing oper ations This is a flat double ground tool that comes in a variety of profiles round nose spear point square nose etc to match many different contours Figure 28 Example of a round nose scraper Parting Tools Used fo...

Страница 30: ...ds of the workpiece 3 Using a 1 4 drill bit drill a 1 4 deep hole at the center mark on the end of the workpiece to be mounted on the headstock spur center 4 To help embed the spur center into the workpiece cut 1 8 deep saw kerfs in the same end of the workpiece along the diagonal lines marked in Step 1 Note If your workpiece is over 2 x 2 cut the corners off the workpiece lengthwise to make turni...

Страница 31: ...st a 1 4 5 Making sure the spur center is aligned with the workpiece center you marked earlier drive the spur center least 1 4 into the end of the workpiece Figure 32 Do not press the workpiece too firmly with the tailstock or the bearings will bind and overheat Likewise do not adjust too loosely or the workpiece will spin off the lathe Use good reason and care otherwise serious personal injury co...

Страница 32: ...he faceplate which is then mounted to the headstock spindle This type of turning is usually done with open faced workpieces like bowls or plates see Figure 34 for an example Figure 34 Typical faceplate turning operation Mounting Workpiece on Faceplate 1 Mark the workpiece center as in Spindle Turning see Page 28 Note Cut off corners of the workpiece to make it as close to round as possible Figure ...

Страница 33: ...acking block To mount your workpiece to a backing block 1 Make the backing block from a piece of scrap wood that is flat on both sides 2 Locate and mark the center of both the workpiece and backing block 3 Drill a 1 4 hole through the center of the back ing block 4 Looking through the hole in the backing block to line up the center with the workpiece glue and clamp the backing block to the workpie...

Страница 34: ... Figure 38 Typical sanding operation Note Whenever sanding or finishing move the tool rest holder out of the way to increase per sonal safety and gain adequate working room Wrapping the sandpa per completely around the workpiece could pull your hands into the mov ing workpiece and cause serious injury Never wrapsandpaperorfinish ing materials completely around the workpiece Sandpaper Workpiece ...

Страница 35: ...ck G3167 11 4 x 8 TPI RH Threaded Insert This threaded insert is required to mount a 3 or 4 jaw chuck to your wood lathe T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti Reflective S Glasses T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bi...

Страница 36: ... gouge 1 2 diamond point and 3 8 veiner Set comes in fitted wooden case and is very competitively priced H6204 Precision Drill Chuck 1 32 5 8 x JT 3 G1676 Drill Chuck Arbor MT 2 x JT 3 The best way to bore holes with your lathe Figure 45 Swan Neck Hollowing Tools H0507 20 Swan Neck Hollowing Tool H0508 24 Swan Neck Hollowing Tool An excellent choice for blind turning or undercut ting where reach i...

Страница 37: ... easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Cleaning Protect the unpainted cast iron surfaces on the lathe bed by wiping the bed clean after every use this ensures moisture from wood dust does not ...

Страница 38: ... needle adapter to insert lithium grease into the spaces between each of the rollers shown in Figure 48 8 Wipe the outer and inner race of the spindle bearing to remove extra grease 9 Reinstall the inboard mounting hub and the faceplate 10 Loosen the set screws closest to the handwheel on the outboard mounting hub see Figure 49 unthread the handwheel loosen the inner set of set screws then remove ...

Страница 39: ...essential part of lubrication maintenance is cleaning the components before lubricating them This step is critical because dust and chips build up on lubricated components which makes them hard to move Simply adding more grease to built up grime will not result in smooth moving parts Clean the components in this section with mineral spirits and relubricate them The following are the main component...

Страница 40: ...outboard tool rest wipe the shaft then replace it Spur and Live Centers Remove the spur center from the headstock spindle and the live center from the tailstock see Page 22 and 23 for further details Clean each center with mineral spirits and a rag the place several drops of light machine oil on a rag and wipe each center down Reinstall each center according to the instructions on 22 and 23 4 Re i...

Страница 41: ...e 3 Belt slipping 4 Motor wired incorrectly 5 Plug receptacle at fault 6 Pulley slipping on shaft 7 Motor bearings are at fault 8 Machine is undersized for the task 9 Motor has overheated 10 Speed switch at fault 11 Motor is at fault 1 Decrease feed rate increase speed 2 Only cut wood ensure moisture is below 20 3 Re tension or replace bad belt see Page 42 4 Wire motor correctly see Page 48 5 Test...

Страница 42: ...ndle bearings Chisels grab or dig into workpiece 1 Tool rest set too low or chisel angle incor rect 2 Tool rest set too far from workpiece 3 Wrong chisel tool being used 4 Chisel tool dull 1 Set tool rest higher See Pages 20 21 for how to properly set the tool rest height and angle 2 Move the tool rest closer to the workpiece See Pages 20 21 for the proper workpiece tool rest clearance 3 Use the c...

Страница 43: ... frayed or glazed it should be replaced immediately Proceed to Changing Belt Bearing Service on Page 42 If there is deflection in the belt proceed to the Tensioning Belt subsection Tensioning Belt 1 DISCONNECT LATHE FROM POWER 2 Loosen the motor lock lever shown in Figure 56 raise the motor up using the height lever then let the motor hang down on its own weight to tension the belt 3 Make sure the...

Страница 44: ...mm Diameter 2 Spanner Wrench with 5mm Pin Optional 1 Dial Indicator with Magnetic Base 1 To remove the existing belt and install a new belt 1 DISCONNECT LATHE FROM POWER 2 Loosen the outer set screws on the outboard mounting hub see Figure 57 unthread the handwheel loosen the inner set of set screws then remove the mounting hub Figure 57 Outboard mounting hub location Outboard Mounting Hub Set Scr...

Страница 45: ... 2x4 to drive the outboard end of the spindle toward the tailstock as shown in Figure 63 This will expose the inboard spindle bearing Figure 63 Loosening spindle 10 Remove the belt from the spindle pulley 11 Remove the outboard spindle bearing 12 Inspect the inboard and outboard roller bear ings for pitting cracks or heavy wear Replace them if either shows signs of serious wear 13 Clean the spindl...

Страница 46: ...y apart 15 Place the belt around one of the pulley grooves Avoid getting grease on the belt or pulleys 16 Insert the spindle through the outboard end of the headstock then slide the bearing you removed in Step 11 onto the outboard spin dle 17 Thread the spanner nut see Figure 66 onto the outboard spindle until it contacts the out board bearing Figure 66 Outboard bearing and spanner nut reinstalled...

Страница 47: ...nt of end play The correct amount of end play is 0 001 0 002 22 Put on a pair of leather gloves and remove the spanner nut 23 Reinstall the speed sensor with the screws you removed earlier see Figure 69 Make sure the cord does not touch the pulley sheaves or hang down near them Tip To avoid entangling the speed sensor cord in the pulleys tie it onto the inboard side of the cross support bar inside...

Страница 48: ...wheel Figure 70 Threading on mounting hub 28 Slide the mounting hub onto the adapter see Figure 70 making sure the shoulder of the hub faces the headstock then tighten the inner set screws on the hub 30 Reinstall the belt on the appropriate motor pulley groove 31 Properlyre tensionthebelt refertoTensioning Belt on Page 41 for detailed instructions Shoulder Adapter Hub ...

Страница 49: ... tight connections 4 WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or compo nents before completing the task 5 MODIFICATIONS Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to u...

Страница 50: ...ED DISPLAY BOARD GND 1 2 3 E AC IN 300W 100Ω Delta VFD022E21A Inverter INPUT 1 PH 200 240V 50 60 Hz 24 0A OUTPUT 3 PH 0 240V 11A 4 2KVA 2 2 kW 3HP FREQUENCY RANGE 0 1 600Hz READY RUN FAULT VFD E RESISTOR R L1 S L2 T L3 T T1 V T2 W T3 B1 B2 MI1 MI2 MI3 MI4 MI5 MI6 DCM 24V ACM AC1 10V AVS 3 1 2 3 3 4 4 2 1 ON BUTTON TACHOMETER SENSOR JUNCTION BLOCK FWD REV SWITCH STOP BUTTON Wiring Diagram wiring di...

Страница 51: ... G0694 Mfg Since 1 09 49 Electrical Components Figure 72 Control panel wiring Figure 74 Wiring component location Figure 73 Tachometer sensor location Inverter Resistor Motor Junction Block Door Limit Switch ...

Страница 52: ...33 130 34 35 36 37 39 40 41 42 43 44 128 45 46 47 47A 48 49 142 143 102 144 145 146 127 52 53 54 52 53 54 55 56 57 58 59 62 65 66 67 68 69 70 71 72 73 75 76 78 79 80 81 82 86 89 103 105 115 122 123 124 125 126 127 128 128 33 138 139 140 141 61 124A 121 149 148 149 148 Lathe Breakdown SECTION 9 PARTS ...

Страница 53: ... X 18 39 P0694039 SPUR CENTER 115 P0694115 ADJUST HANDLE M12 1 75 X 20 40 P0694040 TAILSTOCK BASE 121 P0694121 CTRL PANEL CORD 8 WIRE 18AWG 41 P0694041 TAILSTOCK LEADSCREW 122 P0694122 TACH SENSOR BRACKET 42 P0694042 SHORT HANDLE 123 P0694123 TACH SENSOR CORD 3W 24AWG 43 P0694043 CAM SPINDLE 124 P0694124 SWITCH BOX 44 P0694044 TAILSTOCK QUILL 124A P0694124A COMPLETE SWITCH BOX ASSY 45 P0694045 LIV...

Страница 54: ...3 14 15 50 77 80 10 17 23 24 25 50 60 77 83 84 85 90 91 92 93 94 95 96 97 22 104 106 107 108 109 110 111 112 113 114 116 117 118 120 129 131 125 132 133 134 135 136 137 58 126 125 119 126 10 9 5 6 8 13 80 14 115 126 86 86 5 6 8 88 98 87 64 Stand Breakdown ...

Страница 55: ...W M8 1 25 X 8 114 P0694114 ADJUST HANDLE M12 1 5 X 60 25 PSS19M SET SCREW M8 1 25 X 30 115 P0694115 ADJUST HANDLE M12 1 75 X 20 50 PCAP41 CAP SCREW 10 24 X 1 2 116 P0694116 ADJUST HANDLE M12 1 75 X 25 58 P0694058 TOOL REST 117 PB26M HEX BOLT M8 1 25 X 30 60 P0694060 L BRACKET 118 PW01M FLAT WASHER 8MM 64 P0694064 LIMIT SWITCH CORD 2W 18AWG 119 PLN04M LOCK NUT M8 1 25 77 PN02 HEX NUT 5 16 18 120 PS...

Страница 56: ...m to order new labels 201 202 203 204 205 206 207 208 209 210 211 212 Labels Cosmetics Breakdown REF PART DESCRIPTION REF PART DESCRIPTION 201 P0694201 G0694 MACHINE ID LABEL 207 PLABEL 63 DISCONNECT POWER LABEL 202 P0694202 G0694 MODEL LABEL 208 G8588 GRIZZLY NAMEPLATE SMALL 203 PLABEL 56 FACE SHIELD RESPIRATOR LABEL 209 PPAINT 1 GRIZZLY GREEN PAINT 204 PLABEL 55 ENTANGLEMENT LABEL 210 PPAINT 11 ...

Страница 57: ... 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3...

Страница 58: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Страница 59: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

Страница 60: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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