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g0649 Welding downdraft table

SEcTiOn 2: ciRcuiT REQuiREMEnTS

full Load Amperage Draw

amp draw at 220V 3-phase ................... 5 amps 

Power Supply circuit Requirements

you MuSt connect your machine to a grounded 
circuit that is rated for the amperage given below. 
never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing  a  qualified  electrician  to  ensure  compliance 
with wiring codes. 

if you are unsure about the 

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult 

a qualified electrician.

Minimum Circuit Size (220V 3-phase) ..15 amps

220v 3-Phase 

Operation

Extension cords 

using extension cords may reduce the life of the 
motor.  instead,  place  the  machine  near  a  power 
source. if you must use an extension cord:

• 

use  at  least  a  14  gauge  cord  that  does  not 
exceed 4 meters in length.

• 

Ensure  that  the  extension  cord  contains  a 
ground wire and plug pin.

Serious  personal  injury  could  occur  if  you 

connect the machine to power before com-

pleting the setup process. DO nOT connect 

the  machine  to  the  power  until  instructed 

later in this manual.

Electrocution or fire could 

result  if  machine  is  not 

grounded  and  installed  in 

compliance with electrical 

codes.  compliance  MuST 

be  verified  by  a  qualified 

electrician!

figure 2.

 nEMa 15-15 plug and receptacle.

Power connection 

the  power  connection  device  depends  on  the 
type  of  installed  or  planned  service.  We  recom-
mend  using  a  nEMa  15-15  plug  and  receptacle 
shown in 

figure 2

.

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NOTICE

This machine uses sensitive electronics that 

rely  on  stable  current  on  all  power  supply 

legs. We do not recommend connecting this 

machine to  a phase converter. ignoring this 

notice may void warranty.

Содержание G0649

Страница 1: ...ft Table OPERATOR S Manual Copyright SEPTEMBER 2008 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc CR11142 printed IN USA ...

Страница 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Страница 3: ... Foreword 2 Contact Info 2 Functional Overview 2 Identification 5 SECTION 1 SAFETY 6 Safety Instructions for Machinery 6 Additional Safety Instructions for 8 Welding downdraft tables 8 Meeting Welding Fume Extraction Codes and Standards 9 SECTION 2 CIRCUIT REQUIREMENTS 10 220V 3 Phase Operation 10 SECTION 3 SETUP 11 Setup Safety 11 Items Needed for Setup 11 Unpacking 11 Inventory 12 Hardware Recog...

Страница 4: ...h many types of welding dust oily smoke and fumes However it is not designed as a substitute or single solution for a respirator or fresh air type respirator Often metals have coatings that produce poisonous fumes when heated so make sure that you are familiar with the materials to be welded and you know what types of fumes will be produced Keep your shop in compliance with OSHA welding safety req...

Страница 5: ...ntent Machine Weight 794 lbs length Width height 571 2 x 435 16 x 50 Electrical Switch Control panel Machine Voltage 220V 3 phase Cord gauge 14 aWg Minimum Circuit Size 20 amp included plug no Motors Main type tEFC induction horsepower 1 5 hp Voltage 220V phase three amps 5a Speed 1725 rpM Cycle 60 hz number of Speeds Variable Fan Speed Control Filter roller Motor power 3W Voltage 110V Cycle 50 60...

Страница 6: ...a 99 97 of 0 3 Micron Filter Stage 4 dimensions 23 x 261 2 x 2 impeller type FC impeller Size 18 diameter rotation Clockwise construction Body Construction Steel arm Construction Steel paint Epoxy and powder Coat Other Specifications Country of origin taiwan Warranty 1 year Serial number location id label on Front of the Machine features Manometer flow gauge 4 stage filter system Stainless steel m...

Страница 7: ...ng or replacement I HEPA Filter Service Lamp Lamp lights when filter needs cleaning or replacement J Work Lamp Lamp provides general workspace illumination K Vented Work Table w Ground Grounded table allows for clamp free welding L Spark Shield Allows for shelving and lamp support M Side Shield Both left and right spark shields are hinged to allow for long workpiece clearance N Main Electrical Box...

Страница 8: ...ETY 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTIT...

Страница 9: ...jXi dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ Zg id...

Страница 10: ...ate ventilation at the arc to safely remove the fumes from your breathing zone and the general area Use ANSI approved respirators for the type of welding operation Protect others from these fumes 2 PROTECT BODY FROM ARC BURNS SPARKS AND SPATTER Wear correct and approved eye and body protection DO NOT wear jewelry or frayed clothing Use a welding helmet with the correct shade of filter for the oper...

Страница 11: ...nfpa org and www sparky org National Electrical Code NFPA Standard 70 Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B American Conference of Governmental Industrial Hygienists ACGIH Documentation of the Threshold Limit Values and Biological Exposure Indices available from ACGIH 1330 Kemper Meadow Drive Cincinnati OH 45240 1634 telephone 513 742 2020 web sit...

Страница 12: ...nsion cord Use at least a 14 gauge cord that does not exceed 4 meters in length Ensure that the extension cord contains a ground wire and plug pin Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO NOT connect the machine to the power until instructed later in this manual Electrocution or fire could result if machine is not grounded and ...

Страница 13: ...ems Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be di...

Страница 14: ...l 1 C Hinged Left Right Side Panels 1 EA D Lamp Assembly 1 E Shelf Assembly 1 F Lamp Hanger 2 G Door Handle 2 H Top Panel 1 I Bolt Bag 1 Hex Bolts 5 16 18 x 3 4 Panels 29 Flat Washers 5 16 Panels 29 Figure 3 Welding downdraft table unit If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local ...

Страница 15: ...G0649 Welding Downdraft Table 13 Hardware Recognition Chart ...

Страница 16: ...tion This machine is designed to operate when the environment temperature is between 41 F to 122 F and when the humidity is between 30 to 95 However if the machine is only to be use in cycles that are less than 24 hour runs and allowed to cool between the runs the maximum ambient temperature range for operation can be raised to 133 F Consider existing and anticipated needs size of material to be w...

Страница 17: ... momentarily The vibrating fil ter motor will agitate the filter and the FILTER CLEANING lamp will light You will hear and feel a substantial vibration 6 Push the ON OFF button the OPERATING LED will illuminate and after a moment the fan will start 7 Let the machine run for at least 1 minute while you evaluate the machine for the fol lowing Listen for any whistling sounds coming from doors windows...

Страница 18: ...d to collect smoke that contains burning slag or liquefied metal from a cutting torch or a plasma cutter In these circumstances you must use the appropriate welding downdraft table that will arrest the molten metal and slag To use the machine 1 Refer to Control Panels on Page 17 for detailed control panel functions 2 Connect the machine to power 3 Position your workpiece and use the lock levers to...

Страница 19: ...left and right work tables Figure 6 H SETTING TIME Right Button Allows for changing the FILTER ROLLING TIME I CLEANING FILTER MANUAL MODE Button When the machine is OFF press this button to de cake vibrating filter J ON OFF Button Toggles machine operation ON and OFF K FREQUENCY DRIVE CONTROL PANEL Allows you to adjust the fan motor supply voltage frequency which in turn changes the suction CFM Th...

Страница 20: ... advance events The time inter vals can be set at 30 45 60 120 180 and 240 minutes For example if 45 minutes is selected the filter will advance every 45 minutes for the duration you have selected below under FILTER ROLLING TIME Filter Rolling Time This is the time duration the filter is allowed to advance which exposes new filter paper The advance time can be set at 10 15 20 25 30 or 40 seconds F...

Страница 21: ... 30 25 0 30 25 x 100 51 6 3 120 25 2 00 25 x 100 201 25 30 30 0 30 30 x 83 42 5 3 120 30 2 00 30 x 83 167 20 8 30 40 0 30 40 x 63 32 4 120 40 2 00 40 x 63 127 15 8 Minutes Seconds Hours Min Sec Cycles Hours Days Minutes Seconds Hours Min Sec Cycles Hours Days 45 10 0 45 10 x 250 188 23 5 180 10 3 00 10 x 250 751 93 8 45 15 0 45 15 x 167 126 15 7 180 15 3 00 15 x 167 502 62 7 45 20 0 45 20 x 125 94...

Страница 22: ...ilter Roll This rolling type paper filter is the consumable workhorse filter of your machine It removes most all of the 10 micron and larger grit dust and oily smoke Figure 11 Replacement filter paper for G0647 P0649003 Third Layer Filter This vibrating filter collects 85 of the 1 micron particles P0649004 Fourth Layer HEPA Filter This HEPA filter removes 99 97 of the 0 3 micron particles Figure 1...

Страница 23: ...me retardants help reduce the filter shell flammability making these N99 Premium Particulate Respirators ideal for welding applications NIOSH certified to a 99 efficiency for particulates free of oil Figure 15 Model T20505 welding respirator H9748 Leather Jacket Medium 40 42 H9887 Leather Jacket Large 44 46 H9888 Leather Jacket X Large 48 52 H9746 Leather Knee Pads H9745 Leather Shoe Covers These ...

Страница 24: ...n Monthly Check Maintenance Disconnect from power and vacuum and wipe out any dust buildup from the inside of the control box and filter cabinets Do not use compressed air close to the filters or electri cal components Once a month lubricate the drive chains Schedule Figure 19 Recovery axle drive chain Use a dry rag to wipe all drive chains and sprock ets clean then brush the chain links with a th...

Страница 25: ...ine to protect it from dust and moisture Long Term Storage Slag Screen Cleaning Make sure that you clean the slag screen often and inspect for holes or damage Under correct use this screen should last for years Tools Needed Qty Soft Brass Wire Brush 1 OSHA Approved Respirator 1 Shop Vacuum 1 To perform this procedure 1 UNPLUG THE MACHINE 2 Put on your respirator unlock and remove the slag drawer a...

Страница 26: ...he axle and paper roll onto the spring loaded spindle 7 Depress the spring loaded spindle swing the recovery axle out and away from the spindle cone remove and discard the used filter roll Figure 25 Figure 25 Removing recovery axle Axle Spindle Cone Rolling Filter Replacement This rolling type paper filter is the consumable workhorse filter of your machine It removes most of the 10 micron and larg...

Страница 27: ...covery axle Make sure that the roll is wrapped in the direction where when installed the filter paper blocks the view of the roll as seen through the window shown in Figure 23 14 Position the recovery axle onto the spring loaded spindle cone so that the slot in the axle engages with the drive tang on the spindle cone Figure 29 Figure 29 Slot and drive tang alignment 15 Push the recovery cabinet ma...

Страница 28: ...g the vibrating filters 2 DISCONNECT THE MACHINE FROM POWER put on your respirator and safety goggles and empty both dust drawers Figure 30 Figure 32 Vibrating filter retainer Cap Jam Nut Spring Retaining Bolt 5 Using a 17mm wrench loosen both jam nuts until they park against the underside of the spring retaining bolt heads Figure 32 6 Using a 17mm socket wrench with a socket extension remove all ...

Страница 29: ...nants back out the direction they came Figure 36 Be careful however if you get too close the air pressure may blow a hole in the filter 16 Place the vibrating filter into the cabinet 17 Reinstall the spring retaining bolt so approximately 1 protrudes into the filter cabinet Figure 36 Vibrating filter element Direction of Air Blowgun Pressure 7 Working from the back side of the machine reach into t...

Страница 30: ...lter 8 After cleaning return the filter to the marked position in the filter housing 9 Reassemble and start the machine Figure 37 Removing HEPA filter HEPA Filter Manual Cleaning This HEPA filter removes 99 97 of the 0 3 micron particles This filter rarely needs to be replaced if the machine is properly used and cleaned Tools Needed Qty OSHA Approved Respirator 1 Safety Goggles 1 Air Compressor 1 ...

Страница 31: ...own 5 Transformer at fault 6 Control panel PC board at fault 7 Motor at fault 1 Connect machine to power so the digital display is lights then push and hold clean filter button 2 Replace the 4MFD capacitor 3 Trace down wiring path and repair for damaged wiring or loose plugs 4 Repair for short and replace the fuse that has its failure LED illuminated 5 Replace transformer 6 Replace control panel P...

Страница 32: ... to expose new filter paper more often to maintain CFM 5 Manually clean the vibrating filter or replace 6 Manually clean the HEPA filter or replace 7 Fan motor has lost RPM adjust troubleshoot frequency drive and replace motor or frequency drive if required High rolling filter usage 1 Incorrect machine usage at fault 2 Rolling filter advance timing at fault 3 Workpiece preparation at fault 1 Elimi...

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