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G0596-G0599 Industrial Bench Grinders

Additional Safety Instructions for Grinders

7.  LUNG  PROTECTION. 

Grinding  produces 

hazardous  dust,  which  may  cause  long-
term respiratory problems. Always wear a 
NIOSH–approved  dust  mask  or  respirator 
when grinding.

8.  SIDE  GRINDING.

  Grinding  on  the  side  of 

wheels  can  cause  the  them  to  break  and 
fly apart—unless the wheel is rated for side 
grinding.

9.  TOP  GRINDING.

  Grinding  on  the  top 

of  wheels  greatly  increases  the  risk  of 
workpiece  kickback.  Always  grind  on  the 
downward part of the wheel.

10.  HAND/WHEEL  CONTACT.

  Grinding 

wheels can remove a lot of skin fast. Keep 
a  firm  grip  on  the  workpiece  and  position 
your  hands  a  safe  distance  away  when 
grinding.  DO  NOT  wear  gloves  as  they 
may get caught in the grinding wheel and 
cause even more serious injuries.

11.  TOOL REST POSITION.

 If the tool rest is 

too far away from the wheel, the workpiece 
may be pulled down, causing loss of con-
trol and pulling your hand into the grinding 
wheel. Keep the tool rest within 

1

8

" from the 

wheel when operating.

12.  CRACKED  WHEEL.

  Cracked  wheels 

may  break  and  fly  apart  during  operation. 
Replace cracked wheels immediately! 

1.  EYE PROTECTION. 

Grinding ejects small 

particles at a high rate of speed. ALWAYS 
wear  safety  glasses  when  using  this 
machine.

2.  MOUNTING TO BENCH/STAND. 

An unse-

cured  grinder  may  become  dangerously 
out of control during operation. Make sure 
grinder  is  FIRMLY  secured  to  a  bench/
stand before use.

3.  WHEEL  SPEED  RATING. 

Wheels  oper-

ated  at  a  faster  speed  than  rated  for 
may  break  or  fly  apart.  Before  mount-
ing  a  new  wheel,  be  sure  the  wheel  
RPM  rating  is  equal  or  higher  than  the 
speed of the grinder.

4.  WHEEL  FLANGES.

  Only  use  the  flanges 

included  with  the  grinder  when  mounting 
wheels.  Other  flanges  may  not  properly 
secure the wheel and cause an accident.

5.  RING TEST. 

Perform a "ring test" on grind-

ing  wheels  before  installation  to  ensure 
that they are safe to use. A wheel that does 
not pass the ring test may break or fly apart 
during operation.

6.  STARTING GRINDER.

 If a wheel is dam-

aged,  it  will  usually  fly  apart  shortly  after 
start-up. To protect yourself, always stand 
to  the  side  of  the  grinder  when  turning  it 

ON

 and allow it to run a full minute before 

standing in front of it.

No list of safety guidelines can be complete. 

Every shop environment is different. Always 

consider  safety  first,  as  it  applies  to  your 

individual working conditions. Use this and 

other  machinery  with  caution  and  respect. 

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor 

work results.

Like all machinery there is potential danger 

when operating this machine. Accidents are 

frequently  caused  by  lack  of  familiarity  or 

failure  to  pay  attention.  Use  this  machine 

with respect and caution to lessen the pos-

sibility  of  operator  injury.  If  normal  safety 

precautions are overlooked or ignored, seri-

ous personal injury may occur.

Содержание G0596

Страница 1: ...RIAL BENCH GRINDER OWNER S MANUAL COPYRIGHT JANUARY 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

Страница 2: ......

Страница 3: ...cking 9 Inventory 10 Eye Shields 10 Hardware Recognition Chart 12 SECTION 4 OPERATIONS 13 Operation Safety 13 Wheel Care 14 Wheel Selection 14 Wheel Inspection 15 Wheel Replacement 16 SECTION 5 ACCESS...

Страница 4: ...et forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G0596 G...

Страница 5: ...x 11 2 x 11 4 12 x 2 x 11 4 Wheel Type Type 1 Type 1 Type 1 Type 1 Arbor Size 1 1 11 4 11 4 Height 181 2 181 2 22 22 Width 24 24 30 30 Depth 16 171 2 19 19 Dust Port Diameter 21 2 21 2 3 3 Net Weight...

Страница 6: ...ogen and can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possi...

Страница 7: ...ccessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adju...

Страница 8: ...out of control during operation Make sure grinder is FIRMLY secured to a bench stand before use 3 WHEEL SPEED RATING Wheels oper ated at a faster speed than rated for may break or fly apart Before mou...

Страница 9: ...uali ed electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire hazard c...

Страница 10: ...at least a 12 gauge cord that does not exceed 50 feet in length 220V Operation Use at least a 12 gauge cord that does not exceed 50 feet in length Extension Cords Grounding This machine must have a g...

Страница 11: ...inventory the contents Wear safety glasses dur ing the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with...

Страница 12: ...er with hex bolts washers and hex nuts or with lag screws and flat wash ers Mounting hardware is not provided due to the many possible set ups and workbench thick nesses When locating your grinder rem...

Страница 13: ...Inspection on Page 15 and Wheel Replacement on Page 16 3 Plug the grinder into the power source 4 Put on safety glasses and face shield 5 Stand to the side of the line of the wheels rotation turn the...

Страница 14: ...12 G0596 G0599 Industrial Bench Grinders Hardware Recognition Chart...

Страница 15: ...r the proper protective clothing Particles flying off of a grinding wheel will be travel ing very fast prepare for this Wear safety glasses face shield a dust mask earplugs a leather apron and heavy l...

Страница 16: ...heel Selection The Model G0596 G0597 only accepts Type 1 wheels with a 1 bore The Model G0598 G0599 only accepts Type 1 wheels with a 11 4 bore Aluminum oxide and silicon carbide wheels are marked in...

Страница 17: ...cord or string looped through the hole in the center 3 At the spots shown in Figure 6 gently tap the wheel with a light non metallic device such as the handle of a screwdriver or a wooden mallet Note...

Страница 18: ...st be removed in order to mount or dismount a grinding wheel To replace a grinding wheel 1 UNPLUG THE GRINDER 2 Remove the wheel guard 3 Use a wrench on the arbor nut Hold the wheel from turning with...

Страница 19: ...cu Sharp Jigs Model G4570 Accu Sharp Stubby Chisel Jig G0596 Replacement Wheels Model H8880 8 x 1 x 1 Al Oxide 24 Grit Model H8881 8 x 1 x 1 Al Oxide 36 Grit G0597 Replacement Wheels Model H8882 10 x...

Страница 20: ...on motor for loose or shorted terminals or worn insulation 2 Correct the low voltage conditions 3 Install correct fuses or circuit breakers 4 Reduce load on motor Machine slows when operating 1 Opera...

Страница 21: ...G0596 G0599 Industrial Bench Grinders 19 110V Wiring Diagram G0596 Single Phase...

Страница 22: ...20 G0596 G0599 Industrial Bench Grinders 220V Wiring Diagram G0597 G0598 Single Phase...

Страница 23: ...G0596 G0599 Industrial Bench Grinders 21 220V Wiring Diagram G0599 3 Phase...

Страница 24: ...22 G0596 G0599 Industrial Bench Grinders Parts Breakdown Main...

Страница 25: ...s and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label...

Страница 26: ...07M HEX BOLT M8 1 25 X 25 9 1 H8883 WHEEL 10 X 1 X 1 36 GRIT 26 PSB17 CAP SCREW 1 4 20 X 3 8 10 P0596010 WATER TRAY 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0596011 TOOL REST 28 PS04 PHLP HD SCR 1 4 20 X 1...

Страница 27: ...P0598011 TOOL REST G0598 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0599011 TOOL REST G0599 28 PS04 PHLP HD SCR 1 4 20 X 1 2 12 P0597012A EYE SHIELD W LIGHT ASSY 29 PS01 PHLP HD SCR 10 24 X 1 2 12 1 P059601...

Страница 28: ...y shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages ari...

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