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G0596-G0599 Industrial Bench Grinders

Wheel Care

Your  safety  when  grinding  depends,  on  a  large 
part, on the condition of the wheel during grind-
ing. A wheel in poor condition presents the possi-
bility of breaking apart during rotation and injuring 
the operator and others in the area.

Here are some tips to help you avoid breaking 

the wheel:

• 

Always  transport,  store  and  handle  wheels 
with  care.  Wheels  may  be  damaged  if  they 
are dropped or if heavy objects are stacked 
on them.

• 

Select  the  right  grinding  wheel  for  the  job. 
DO NOT grind material inappropriate for the 
wheel type.

• 

Select  the  right  wheel  for  the  machine.  A 
machine  that  rotates  at  a  higher  RPM  than 
the wheel is rated for may cause the wheel 
to fly apart.

• 

Mount the wheels properly. (See the 

Wheel 

Replacement

  instructions  on 

Page  16

  for 

guidance.) 

• 

Do not abuse the wheel by jamming the work 
into the grinding wheel with excessive force 
that causes the grinder to bog down, or apply 
pressure to stop the wheel after turning the 
grinder 

OFF

.

• 

Dress  the  wheel  when  necessary.  Do  not 
allow it to become glazed.

• 

Always  spin  water/coolant  out  of  the  wheel 
before  turning  the  grinder 

OFF

.  This  may 

take 5–10 minutes. (If moisture is left on the 
wheel, the wheel may warp.)

• 

Do  not  store  wheels  in  damp  or  wet  loca-
tions.

• 

Do not grind on the side of the wheel unless 
wheel is designed for side grinding.

• 

Do  not  overtighten  the  nut  when  mounting 
the wheel.

Wheel Selection

The  Model  G0596/G0597  only  accepts  Type  1 
wheels with a 1" bore. The Model G0598/G0599 
only accepts Type 1 wheels with a 1

1

4

" bore. 

Aluminum  oxide  and  silicon  carbide  wheels  are 
marked in a somewhat uniform manner by all the 
major manufacturers. Understanding these mark-
ings  will  help  you  understand  the  capabilities  of 
various wheels. Always refer to the manufactur-
er’s grinding recommendations when selecting a 
wheel for your project.

The basic format for wheel numbering is:

Prefix

Abrasive

Type

Grit Size Grade

Bond 

Type

1

A

60

L

V

The 

Prefix

 is the manufacturer’s designation for a 

particular wheel type (eg, Type 1 wheels).

The  most  common 

Abrasive  Types

  used  are  A 

for  Aluminum  Oxide,  C  for  Silicon  Carbide,  and 
occasionally SG for Seeded Gel.

The 

Grit Size

 is a number that refers to the size 

of the abrasive grain in the wheel. The lower the 
number,  the  coarser  the  wheel.  Ten  is  a  very 
coarse wheel for roughing and 220 is usually the 
upper range for fine finish work.

Grade

  is  an  indication  of  the  hardness  of  the 

wheel—“A”  being  the  softest  and  “Z”  being  the 
hardest.

Bond Type

 refers to the type of bonding material 

used to hold the abrasive material. Most general 
purpose wheels will have a “V” indicating Vitrified 
Clay is used. Vitrified Clay provides high strength 
and good porosity. The other common bond type 
is  “B”  for  resin  where  synthetic  resins  are  used. 
These  are  used  to  grind  cemented  carbide  and 
ceramic materials.

Note:

 

There may be other numbers inserted that 

have meaning for a particular type of wheel. Refer 
to  the  manufacturer’s  technical  data  for  a  com-
plete explanation. 

Содержание G0596

Страница 1: ...RIAL BENCH GRINDER OWNER S MANUAL COPYRIGHT JANUARY 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

Страница 2: ......

Страница 3: ...cking 9 Inventory 10 Eye Shields 10 Hardware Recognition Chart 12 SECTION 4 OPERATIONS 13 Operation Safety 13 Wheel Care 14 Wheel Selection 14 Wheel Inspection 15 Wheel Replacement 16 SECTION 5 ACCESS...

Страница 4: ...et forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G0596 G...

Страница 5: ...x 11 2 x 11 4 12 x 2 x 11 4 Wheel Type Type 1 Type 1 Type 1 Type 1 Arbor Size 1 1 11 4 11 4 Height 181 2 181 2 22 22 Width 24 24 30 30 Depth 16 171 2 19 19 Dust Port Diameter 21 2 21 2 3 3 Net Weight...

Страница 6: ...ogen and can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possi...

Страница 7: ...ccessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adju...

Страница 8: ...out of control during operation Make sure grinder is FIRMLY secured to a bench stand before use 3 WHEEL SPEED RATING Wheels oper ated at a faster speed than rated for may break or fly apart Before mou...

Страница 9: ...uali ed electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire hazard c...

Страница 10: ...at least a 12 gauge cord that does not exceed 50 feet in length 220V Operation Use at least a 12 gauge cord that does not exceed 50 feet in length Extension Cords Grounding This machine must have a g...

Страница 11: ...inventory the contents Wear safety glasses dur ing the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with...

Страница 12: ...er with hex bolts washers and hex nuts or with lag screws and flat wash ers Mounting hardware is not provided due to the many possible set ups and workbench thick nesses When locating your grinder rem...

Страница 13: ...Inspection on Page 15 and Wheel Replacement on Page 16 3 Plug the grinder into the power source 4 Put on safety glasses and face shield 5 Stand to the side of the line of the wheels rotation turn the...

Страница 14: ...12 G0596 G0599 Industrial Bench Grinders Hardware Recognition Chart...

Страница 15: ...r the proper protective clothing Particles flying off of a grinding wheel will be travel ing very fast prepare for this Wear safety glasses face shield a dust mask earplugs a leather apron and heavy l...

Страница 16: ...heel Selection The Model G0596 G0597 only accepts Type 1 wheels with a 1 bore The Model G0598 G0599 only accepts Type 1 wheels with a 11 4 bore Aluminum oxide and silicon carbide wheels are marked in...

Страница 17: ...cord or string looped through the hole in the center 3 At the spots shown in Figure 6 gently tap the wheel with a light non metallic device such as the handle of a screwdriver or a wooden mallet Note...

Страница 18: ...st be removed in order to mount or dismount a grinding wheel To replace a grinding wheel 1 UNPLUG THE GRINDER 2 Remove the wheel guard 3 Use a wrench on the arbor nut Hold the wheel from turning with...

Страница 19: ...cu Sharp Jigs Model G4570 Accu Sharp Stubby Chisel Jig G0596 Replacement Wheels Model H8880 8 x 1 x 1 Al Oxide 24 Grit Model H8881 8 x 1 x 1 Al Oxide 36 Grit G0597 Replacement Wheels Model H8882 10 x...

Страница 20: ...on motor for loose or shorted terminals or worn insulation 2 Correct the low voltage conditions 3 Install correct fuses or circuit breakers 4 Reduce load on motor Machine slows when operating 1 Opera...

Страница 21: ...G0596 G0599 Industrial Bench Grinders 19 110V Wiring Diagram G0596 Single Phase...

Страница 22: ...20 G0596 G0599 Industrial Bench Grinders 220V Wiring Diagram G0597 G0598 Single Phase...

Страница 23: ...G0596 G0599 Industrial Bench Grinders 21 220V Wiring Diagram G0599 3 Phase...

Страница 24: ...22 G0596 G0599 Industrial Bench Grinders Parts Breakdown Main...

Страница 25: ...s and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label...

Страница 26: ...07M HEX BOLT M8 1 25 X 25 9 1 H8883 WHEEL 10 X 1 X 1 36 GRIT 26 PSB17 CAP SCREW 1 4 20 X 3 8 10 P0596010 WATER TRAY 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0596011 TOOL REST 28 PS04 PHLP HD SCR 1 4 20 X 1...

Страница 27: ...P0598011 TOOL REST G0598 27 PS06 PHLP HD SCR 10 24 X 3 8 11 P0599011 TOOL REST G0599 28 PS04 PHLP HD SCR 1 4 20 X 1 2 12 P0597012A EYE SHIELD W LIGHT ASSY 29 PS01 PHLP HD SCR 10 24 X 1 2 12 1 P059601...

Страница 28: ...y shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages ari...

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