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-40-

Model G0477

 

15" Planer/Moulder

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

200

PR05M

EXT RETAINING RING 15MM

252

PFB14M

FLANGE BOLT M5-.8 X 12

201

P0477201

SPROCKET

253

P0477253

SPINDLE WASHER

202

P0477202

CHAIN PROTECTOR

254

P0477254

SPROCKET

203

PSS16M

SET SCREW M8-1.25 X 10

255

PW05M

FLAT WASHER 4MM

204

P0477204

ROLLER BLOCK

256

PCAP23M

CAP SCREW M4-.7 X 12

205

P0477205

ROLLER

257

PR15M

EXT RETAINING RING 30MM

206

P0477206

SIDE COVER (LEFT)

258

PSS26M

SET SCREW M5-.8 X 6

207

P0477207

SIDE COVER FRAME

259

P0477259

COLUMN

208

P0477208

SIDE COVER FRAME

260

P0477260

ELEVATING SCREW

209

P0477209

ELEVATING SCREW

261

P0477261

ELEVATING NUT

210

P0477210

COLUMN

262

P0477262

BUSHING

211

P0477211

PLATEN

263

P0477263

ELEVATING SCREW

212

P0477212

GUIDE ROD

264

PFB14M

FLANGE BOLT M5-.8 X 12

213

PCAP50M

CAP SCREW M5-.8 X 10

265

PCAP24M

CAP SCREW M5-.8 X 16

214

P0477214

GUIDE 

266

PR39M

EXT RETAINING RING 8MM

215

P0477215

ROLLER PLATE (LEFT)

267

P0477267

STEP BRACKET

216

PS07M

PHLP HD SCR M4-.7 X 8

268

P0477040

STEEL BALL 6MM

217

PCAP27M

CAP SCREW M6-1 X 14

269

P0477269

COMPRESSION SPRING

218

P0477218

BUSHING

270

PSS02M

SET SCREW M6-1 X 6

219

P0477219

WAVE WASHER 10MM

271

P0477271

PRESET THICKNESS STOP

220

PB09M

HEX BOLT M8-1.25 X 20

272

PRP01M

ROLL PIN 4 X 18

221

PN03M

HEX NUT M8-1.25

273

P0477273

SHAFT

222

P0477222

BASE

274

P0477274

SCALE

223

P0477223

EXTENSION TABLE

275

PN07M

HEX NUT M3-.5

224

P0477224

SUPPORT ROLLER

276

P0477276

SCALE SUPPORT 

225

P0477225

BUSHING

277

PS79M

PHLP HD SCR M3-.5 X 8

226

PCAP68M

CAP SCREW M6-1 X 8

278

P0477278

SIDE COVER (RIGHT)

227

P0477227

SPACER

279

P0477279

STEP KNOB

228

P0477228

ROLLER PLATE (LEFT)

280

P0477280

TOOL BOX COVER

229

P6000

BALL BEARING 6000ZZ

281

P0477281

DUST CHUTE

230

P0477230

BEARING RETAINER

281

P0477281

DUST CHUTE

231

PFB14M

FLANGE BOLT M5-.8 X 12

282

PCAP06M

CAP SCREW M6-1 X 25

232

P0477232

SPROCKET

282

PCAP06M

CAP SCREW M6-1 X 25

233

PW05M

FLAT WASHER 4MM

283

P0477283

DUST CHUTE ADAPTER

234

PCAP23M

CAP SCREW M4-.7 X 12

283

P0477283

DUST CHUTE ADAPTER

235

P0477235

IDLER BRACKET

284

P0477284

DUST BAG

236

PW02M

FLAT WASHER 5MM

284

P0477284

DUST BAG

237

PW04M

FLAT WASHER 10MM

285

P0477285

SQUARE BOX WRENCH 26MM

238

PCAP33M

CAP SCREW M5-.8 X 12

286

PWR810

OPEN END WRENCH 8/10MM

239

P0477239

SPROCKET

287

PAW04M

HEX WRENCH 4MM

240

P0477240

BUSHING

288

P0477288

MAGNET

241

PW03M

FLAT WASHER  6MM

289

PSB153M

CAP SCREW M5-.8 X 60

242

PCAP02M

CAP SCREW M6-1 X 20

290

PW02M

FLAT WASHER 5MM

243

P0477243

CHAIN

291

P0477291

WING BOLT 1/4-20 X 1-1/4

244

P0477244

SPROCKET

292

PW06

FLAT WASHER 1/4

245

P0477245

BUSHING

293

P0477293

AUX GUIDE CLAMP

246

PW03M

FLAT WASHER 6MM

294

PN05

HEX NUT 1/4-20

247

PCAP06M

CAP SCREW M6-1 X 25

295

P0477295

SHORT GIB

248

PN01M

HEX NUT M6-1

296

P0477296

SPACER

249

PB10M

HEX BOLT M6-1 X 25

297

PB02M

HEX BOLT M6-1 X 12

250

P6000

BALL BEARING 6000ZZ

298

P0477298

SPACER

251

P0477251

BEARING RETAINER

299

PLW02M

LOCK WASHER 4MM

Содержание G0477

Страница 1: ...S MANUAL COPYRIGHT APRIL 2006 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2014 ST WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDU...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...peration Tips 18 Feed Speed 18 Headstock Height Adjustment 19 Preset Thickness Settings 19 Roller Height Adjustment 20 Moulding Knives 21 Setting Up Moulding Fence Guide 22 Adjusting Moulding Guide Fe...

Страница 4: ...nstructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our policy of continuous improve...

Страница 5: ...to back x Height 31 x 41 x 57 3 4 in Footprint Length x Width 31 x 25 1 3 in Shipping Dimensions Type Cardboard Box Content Machine Weight 181 lbs Length x Width x Height 23 x 36 x 27 in Must Ship Upr...

Страница 6: ...ofile Width Moulding 4 9 16 in Cutterhead Info Cutterhead Type 2 Knife Cutterhead Dia 3 15 64 in No of Knives 2 Knife Type Double Edged HSS Knife Size Length 15 1 2 in Knife Size Width 5 8 in Knife Si...

Страница 7: ...ntrol Identification A Infeed Outfeed Roller Height Adjuster B ON OFF Switch C Circuit Breaker Reset Button D Return Rollers E Headstock Height Hand Crank F Cutterhead Lock G Tool Storage H Depth of c...

Страница 8: ...oof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERT...

Страница 9: ...ving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it wa...

Страница 10: ...with this planer moulder DO NOT plane MDF plywood laminates or other synthetic products 6 GRAIN DIRECTION Planing or moulding across the grain is hard on the planer mould er and may cause the workpiec...

Страница 11: ...overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a p...

Страница 12: ...mbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 14 AWG...

Страница 13: ...d all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inv...

Страница 14: ...8 Hex Nuts M8 1 25 Stand 4 Carriage Bolts 5 16 18 x 3 4 Stand 24 Flange Nuts 5 16 18 Stand 24 The Model G0477 is a very heavy machine Serious personal injury may occur if safe mov ing methods are not...

Страница 15: ...l to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may...

Страница 16: ...he other side of the stand The finished halves of the stand should look like those shown in Figure 6 To assemble the stand 1 Place a plain leg and a notched leg side by side on the ground with the dou...

Страница 17: ...tton Head Cap Screw M6 1 x 25 1 Dust Collection Bag 1 Bag Clamp 1 Dust Chute Adapter 1 Cap Screw M6 1 x 25 1 To install the dust chute and bag 1 Fasten the dust chute on the fan cover using the button...

Страница 18: ...ual and that the machine is setup properly 3 Make sure all tools and objects used during set up are cleared away from the machine 4 Turn the machine ON 5 Listen to and watch for abnormal noises or act...

Страница 19: ...ection Grizzly Industrial will not be held liable for accidents caused by lack of training Safety Switch Key To prevent the machine from starting remove the lockout key Figure 10 from the paddle switc...

Страница 20: ...ne and pose the possibility of operator injury Keep your work area clear When making multiple passes on long stock use the stock return rollers on the top of the machine to move the material back to t...

Страница 21: ...shown in Figure 12 to ensure headstock height accuracy To change the headstock height using the power adjustment lever Figure 13 1 While the machine is running push the power adjustment lever up to ra...

Страница 22: ...through the planer moulder making sure not to stand directly in front or behind the workpiece Figure 15 Depth of cut gauge Roller Height Adjustment The Model G0477 features three infeed outfeed rolle...

Страница 23: ...tterhead lock and slightly rotate the cutterhead in either direction until it locks 4 Ensure the moulding knife slot is clean and clear of dirt dust and other debris 5 With the gib bolts already inser...

Страница 24: ...rd to the table using the cap screws flat washers and clamps as shown in Figure 21 Figure 21 Clamp installation Extension Table Clamp Main Table Cap Screw To adjust the guide fences to fit a workpiece...

Страница 25: ...de Fence Plan shown at approx 30 size 5 16 1 2 7mm 8mm 8mm 7mm 7mm 9 16 9 16 1 11 16 1 11 16 2 2 9 16 2 9 16 2 6 11 16 10 3 4 1 5 8 3 4 3 8 10 5 8 12 13 3 8 15 3 4 1 4 20 18 1 8 2 7 8 Wing Bolt Flat W...

Страница 26: ...l cutters Knives come in sets of three so buy two sets and you ll get three changes of knives SECTION 5 ACCESSORIES G4561 G4548 G4564 G4550 G4549 G4559 G4563 G4562 G4542 G4543 G4557 G4558 G4541 G4547...

Страница 27: ...ng lubricant after cleaning Cleaning Protect the unpainted metal surfaces on the table by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surf...

Страница 28: ...aded during operation 2 Machine circuit breaker has tripped 3 Short circuit in motor or loose connec tions 4 External circuit breaker tripped 5 Worn motor brushes 1 Reduce cutting load take lighter cu...

Страница 29: ...Page 28 or have it sharpened 3 Slow down the feed rate 4 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods Chipping inconsistent pattern 1 Chips...

Страница 30: ...the gib bolts clockwise Start with the center bolt and alternate back and forth until the gib is completely looseened 6 Using the magnets supplied with the planer moulder carefully lift the planing k...

Страница 31: ...9 Repeat Steps 5 7 and 8 in reverse order to install new fan and drive belts 10 Once both belts have been installed have an assistant lift the motor slightly to place tension on the drive belt and tig...

Страница 32: ...al position and tighten the two cap screws 7 Raise and lower the headstock to dou ble check your adjustments Any additional adjustments can be made by following Steps 4 6 above 8 Check chain lubricati...

Страница 33: ...Model G0477 15 Planer Moulder 31 Electrical Components Figure 29 Rear of power switch and circuit breaker switch assembly inverted Power Switch Circuit Breaker...

Страница 34: ...EN COLOR KEY Bk Wt Gn MODEL G0477 Wiring Diagram Current as of 4 06 CIRCUIT BREAKER INVERTED POWER SWITCH INVERTED Ground 110 VAC 5 15 Plug As Recommended G W Ground Bk Bk MOTOR 110V Ground Gn Wt Gn B...

Страница 35: ...79 176 177 100 101 120 121 161 151 152 155 156 160 115 116 117 163 162 153 164 114 113 119 118 112 111 110 109 108 166 172 171 122 117 165 173 174 175 167 169 168 116 105 104 103 102 99 281 282 283 28...

Страница 36: ...228 225 233 234 229 230 232 231 240 243 242 241 239 238 237 236 246 247 244 245 208 207 206 219 218 293 223 221 220 222 211 212 213 214 258 268 269 296 295 257 298 297 271 270 272 273 274 275 265 266...

Страница 37: ...er 35 52 335 59 64 67 69 68 47 51 48 49 50 31 30 57 61 60 62 63 72 73 61 71 53 31 54 55 56 32 34 33 32 42 46 58 45 39 38 36 37 35 41 40 43 44 65 18 19 20 21 22 23 24 25 26 27 28 29 25 66 70 300 301 30...

Страница 38: ...36 Model G0477 15 Planer Moulder 316 311 312 307 308 310 315 318 319 317 334 309 319 318 314 313 321 322 318 G0477 Stand Breakdown...

Страница 39: ...s and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label...

Страница 40: ...BEARING 6205ZZ 25 PR09M EXT RETAINING RING 20MM 74 PS68M PHLP HD SCR M6 1 X 10 26 PSS26M SET SCREW M5 8 X 6 75 P0477075 SPEED KNOB 27 P0477027 SLIDING BAR 76 PR03M EXT RETAINING RING 12MM 28 PSS26M SE...

Страница 41: ...7172 GIB BOLT 1 4 28 X 1 4 124 P0477124 ROLLER UP DOWN SHAFT 173 P0477173 KNIVES 125 P0477040 STEEL BALL 6MM 174 P0477174 COMPRESSION SPRING 126 P0477126 COMPRESSION SPRING 175 P0477175 CUTTERHEAD LOC...

Страница 42: ...TENSION TABLE 275 PN07M HEX NUT M3 5 224 P0477224 SUPPORT ROLLER 276 P0477276 SCALE SUPPORT 225 P0477225 BUSHING 277 PS79M PHLP HD SCR M3 5 X 8 226 PCAP68M CAP SCREW M6 1 X 8 278 P0477278 SIDE COVER R...

Страница 43: ...477306 RING BOLT M6 1 X 50 325 P0477325 ROLLER PRESET LABEL 307 P0477307 SHORT FRAME PIECE 326 PLABEL 14 ELECTRICITY LABEL 308 P0477308 SHORT BRACE 327 P0477327 FEED ROLLER CAUTION LABEL 309 P0477309...

Страница 44: ......

Страница 45: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 46: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 47: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Страница 48: ......

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