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Model G0466/G0469 Air Compressors

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7.  KEEP  CHILDREN  AND  VISITORS 

AWAY.

 Keep all children and visitors 

a safe distance from the work area.

8.  MAKE WORKSHOP CHILD PROOF. 

Use padlocks, master switches, and 
remove start switch keys. Shut off air 
supply before leaving shop.

9.  NEVER  LEAVE  UNATTENDED 

TOOL  CONNECTED  TO  AIR.

    DO 

NOT  leave  before  relieving  the  tool 
of  air  pressure  and  disconnecting  it 
from the air hose.

10. DO  NOT  USE  IN  DANGEROUS 

ENVIRONMENTS.

  DO  NOT  use  in 

damp, wet locations, or where flam-
mable or noxious fumes may exist.

11. KEEP  WORK  AREA  CLEAN  AND 

WELL  LIT.

  Clutter  and  dark  shad-

ows may cause accidents.

12. USE  A  GROUNDED  EXTENSION 

CORD RATED FOR THE MACHINE 

AMPERAGE.

  Undersized  cords 

overheat  and  lose  power.    Replace 
extension cords if they become dam-
aged. DO NOT use extension cords 
for 220V machinery. 

13. ONLY  ALLOW  TRAINED  AND 

PROPERLY  SUPERVISED  PER-

SONNEL  TO  OPERATE  MACHIN-

ERY.

  Make  sure    operation  instruc-

tions are safe and understood.

14. MAKE  SURE  GUARDS  ARE  IN 

PLACE  AND  WORK  CORRECTLY 

BEFORE USING MACHINERY.

15. CHECK  FOR  DAMAGED  PARTS 

BEFORE  USING  MACHINERY. 

Check  for  binding  and  alignment  of 
parts,  broken  parts,  part  mounting, 
loose bolts, and any other conditions 
that  may  affect  machine  operation. 
Repair or replace damaged parts.

16. REMOVE  ADJUSTING  KEYS  AND 

WRENCHES.

 Make a habit of check-

ing for keys and adjusting wrenches 
before turning machinery 

ON

.

17. REDUCE 

THE 

RISK 

OF 

UNINTENTIONAL FIRING.

 DO NOT 

carry  tool  with  hand  on  trigger  and 
disconnect from air when not in use.

18. USE  PROPER  AIR  HOSE 

for  the 

tool.  Make  sure  your  air  hose  is  in 
good condition and is long enough to  
reach your work without stretching.

19. DO NOT FORCE MACHINERY.

 Work 

at  the  speed  for  which  the  machine 
or accessory was designed.

20. DO NOT OVERREACH.

 Keep prop-

er footing and balance at all times.

21. SECURE WORKPIECE.

 Use clamps 

or a vise to hold the workpiece when 
practical.  A  secured  workpiece  pro-
tects  your  hands  and  frees  both 
hands to operate the tool.

22. USE SUGGESTED ACCESSORIES.

 

Refer  to  the  instruction  manual  for 
recommended accessories. The use 
of  improper  accessories  may  cause 
risk of injury.

23. MAINTAIN  MACHINERY  WITH 

CARE.

  Keep  tools  lubricated  and 

clean  for  best  and  safest  perfor-
mance.  Follow  instructions  for  lubri-
cating and changing accessories.

24. ALWAYS  DISCONNECT  FROM 

POWER 

SOURCE 

BEFORE 

SERVICING  MACHINERY.

  Make 

sure switch is in OFF position before 
reconnecting.

25. DISCONNECT PNEUMATIC TOOLS 

FROM COMPRESSOR

. Always dis-

connect  tools  before  servicing  or 
changing accessories.

26. BE  AWARE  THAT  CERTAIN 

WOODS  MAY  CAUSE  ALLERGIC 

REACTIONS  IN  PEOPLE  AND 

ANIMALS,  ESPECIALLY  WHEN 

EXPOSED  TO  FINE  DUST.

  Make 

sure  you  know  what  type  of  wood 
dust  you  will  be  exposed  to  and 
always wear an approved respirator.

Содержание G0466

Страница 1: ...RIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC EW7391 PRINTED IN CHINA AIR COMPRESSOR MODELS G0466 G0469 INSTRUCTION MANUAL ...

Страница 2: ......

Страница 3: ...ssembly 9 Placement 10 SECTION 4 OPERATIONS 11 Operation Safety 11 Starting 11 Line Pressure Regulation 12 Connecting Tools 13 Storage 14 SECTION 5 MAINTENANCE 15 Schedule 15 Draining Tank 16 Pressure Safety Valve 16 Maintenance Notes 17 SECTION 6 SERVICE 18 Troubleshooting 18 Changing Oil 20 Check Valve 20 Fixing Air Leaks 21 Pressure Switch 22 Service Notes 23 G0466 Parts Breakdown 24 G0466 Part...

Страница 4: ...ccord ing to the guidelines set forth in this man ual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction It is our pleasure to provide this manual with your air compressor It was written to encourage safety considerations and guide you through general operating pro cedures and maintenance The specifications details and photo graphs i...

Страница 5: ...all 800 523 4777 Fax 800 438 5901 MACHINE DATA SHEET AIR COMPRESSOR MODEL G0466 G0469 MODEL G0466 G0469 HORSEPOWER 11 2 2 AMPERAGE 8A 14A TANK VOLUME 4 Gal 4 Gal MAXIMUM PSI 125 125 CFM 40 PSI 3 1 4 5 CFM 90 PSI 2 2 3 6 SHIPPING WEIGHT 44 lbs 64 lbs MACHINE WEIGHT 42 lbs 60 lbs ...

Страница 6: ...ate danger and are not a substitute for proper accident prevention measures 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATIN...

Страница 7: ...DJUSTING KEYS AND WRENCHES Make a habit of check ing for keys and adjusting wrenches before turning machinery ON 17 REDUCE THE RISK OF UNINTENTIONAL FIRING DO NOT carry tool with hand on trigger and disconnect from air when not in use 18 USE PROPER AIR HOSE for the tool Make sure your air hose is in good condition and is long enough to reach your work without stretching 19 DONOTFORCEMACHINERY Work...

Страница 8: ...ks Compressed air from this compressor cannot be used for pharmaceutical food or health applications 6 AIR HOSE Make sure your air hose has a PSI rating exceeding the maxi mum PSI of your compressor is in good condition and is long enough to reach your work without stretching Make sure the air lines and power cord do not come in contact with sharp or abrasive objects 7 PLASTIC PVC PIPE DO NOT use ...

Страница 9: ...T connect the machine to the power source until instructed to do so 110V Operation Amperage Draw The motors on the air compressors will draw the following amps G0466 Motor Draw 8 Amps G0469 Motor Draw 14 Amps Circuit Requirements Only connect your machine to a cir cuit that meets the requirements below Always check to see if the wires and circuit breaker in your circuit are capable of handling the...

Страница 10: ... plug pin Use at least a 14 gauge cord Use a 12 gauge cord if the cord is between 25 100 feet DO NOT use extension cords over 100 feet Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not comply with local and state codes Ensure compliance by check ing with a qualified electrician Grounding In the event of an electrical short gr...

Страница 11: ...ad as shown in Figure 2 Figure 3 Proper oil level 3 Add compressor oil or ISO 100 SAE 30W non detergent oil to the crank case Remove the oil breather inset in Figure 3 on top of the crankcase and add oil into the hole The oil level should be in the center of the sight glass as shown in Figure 3 Figure 2 Air filter attached to cylinder head NOTICE Never run this compressor without a full oil reserv...

Страница 12: ... needs of your particular compressor Place the compressor on a solid and level surface Make sure that the hoses attached to your pneumatic device are unrestricted in movement and not subject to being run over by vehicles or punctured by sharp objects Since air compressors are often used for a sustained period of time sometimes in restricted areas wear ear protection to avoid long term exposure to ...

Страница 13: ...To start the air compressor 1 Place the compressor on a solid level surface with access to a properly fused power supply DO NOT oper ate the compressor in an environment where there are explosive flammable or caustic fumes or gases 2 Make sure the compressor switch is in the OFF position lever with red cap shown in Figure 4 before connecting to the power supply Figure 4 AUTO OFF lever 3 Double che...

Страница 14: ...The air tool that you attach to the air compressor should have a preferred PSI operating level Set the pressure to be delivered to the tool according to the required level of the tool To control the air supply to your tool 1 Adjust the air control knob shown in Figure 8 to set the PSI that will be delivered to your tool Turn the knob clockwise to increase the pressure or counterclockwise to decrea...

Страница 15: ...our air com pressor 1 Follow the compressor Starting instruc tions on Page 11 2 Connect the tool to a good quality air hose that is long enough to reach from the point of use to the compressor Note Be aware of the placement of the hose to prevent damage Make certain the air hose is not located where it can become constricted cut by a sharp object or run over Running over a hose with a vehicle may ...

Страница 16: ...he hose then remove the air hose and the tool 5 Drain water from the tank as instructed in Draining Tank on Page 16 Leave the valve open until the next usage Note Draining the air from the tank will be extremely loud Wear ear protection when draining the tank 6 Store the air compressor in its normal operating position in a cool protected area Storage Water will condense in the air com pressor tank...

Страница 17: ...ake sure the AUTO OFF lever is in the OFF position the compressor is unplugged and the air pressure has been bled out of the tank Operating this equipment has the potential to cause eye injury and hearing loss Always wear eye and ear protection when operating an air compressor Be certain the safety protection you wear meet the appro priate standards of the American National Standards Institute ANS...

Страница 18: ...afety valve is preset to release air if the tank exceeds its maxi mum pressure DO NOT try to adjust the safety valve pressure setting Some water may accumulate in the tank depending on usage and humidity Drain water from the tank daily to increase the lifespan of the compressor and air tools To drain the tank 1 Leave the tank pressurized and open the drain valve shown in Figure 11 to drain the wat...

Страница 19: ...Model G0466 G0469 Air Compressors 17 Maintenance Notes Date This page is for tracking oil changes and other maintenance proce dures to ensure that they are performed at the scheduled intervals ...

Страница 20: ...ower line for proper voltage 4 Inspect all connections on motor for loose or shorted terminals or worn insula tion 5 Install correct fuses or cir cuit breakers 6 Replace the pressure switch Motor fails to develop full power output of motor decreases rapidly with decrease in volt age at motor terminals 1 Power line overloaded with lights appliances and other motors 2 Undersized wires or cir cuits t...

Страница 21: ...essure relief valve releasing below 120 PSI 6 Gaskets leaking 7 Worn rings 8 Pressure switch turns the motor OFF too soon 1 Check air tanks pipes and all connections for leaks see Page 21 2 Close drain valve 3 Inspect and clean air filter 4 Repair the check valve see Page 20 5 Replace pressure relief valve 6 Check gaskets on cylinder head assembly repair or replace as needed 7 Inspect and replace ...

Страница 22: ...out and replace Changing Oil Change the oil in the air compressor pump after the initial 50 hours or 30 days of use and every 300 hours or 3 months after the first oil change Use compressor oil or ISO 100 SAE 30W non detergent type oil To change the oil 1 Unplug the air compressor and drain all the air from the tank 2 Place a container to catch the oil under the oil sight glass 3 Use a box end wre...

Страница 23: ... the tank 2 Unscrew the fitting that is leaking Clean and wrap teflon tape and or spread pipe dope on the threads 3 Re install the fitting to the compressor To fix air leaking through a valve 1 Unplug the air compressor and drain all the air from the tank 2 Remove the valve clean it thoroughly then re install with teflon tape and or pipe dope 3 If the valve continues to leak replace it with a new ...

Страница 24: ... beyond the proper PSI level To adjust the pressure switch 1 Unplug the air compressor from the power supply 2 Make sure the compressor switch is in the OFF position 3 Drain the pressure from the tank 4 Remove the black AUTO OFF switch cover Figure 16 by removing the screw in the recess of the cover Pull the black cover up and set it aside Figure 16 Pressure switch cover 6 Adjust the metal pressur...

Страница 25: ...Model G0466 G0469 Air Compressors 23 Service Notes ...

Страница 26: ...Model G0466 G0469 Air Compressors 24 G0466 Parts Breakdown ...

Страница 27: ...UGE 20 PN01M HEX NUT M6 1 62 P0466062 STRAIN RELIEF 21 P0466021 OIL FILL CAP 63 P0466063 PRESSURE SWITCH 22 P0466022 HEX BOLT M5 8 X 155 64 P0466064 CONNECT NPT 1 4 23 PW02M FLAT WASHER 5MM 65 P0466065 CONNECT NPT 1 4 24 P0466024 OIL SIGHT GAUGE 66 P0466066 PRESSURE RELIEF TUBE 25 P0466025 OIL SIGHT GAUGE SEAL 67 P0466067 COMPRESSION NUT 26 P0466026 CRANKCASE COVER 68 P0466068 POWER CORD 14GA 27 P...

Страница 28: ...Model G0466 G0469 Air Compressors 26 G0469 Parts Breakdown ...

Страница 29: ...8 PR03M EXT RETAINING RING 12MM 58 P0469058 CONNECT 19 P0469019 CONNECTING ROD 59 P0469059 COMPRESSION NUT 3 8 20 P0469020 ECCENTRIC 60 P0469060 SPECIAL WASHER 21 P0469021 HEX BOLT M8 1 25 X 22 LH 61 P0469061 SAFETY RELIEF 22 P0469022 OIL FILL BREATHER PLUG 62 P0469062 COMPRESSION NUT 23 PB91M HEX BOLT M6 1 X 18 63 P0469063 TUBE 24 P0469024 OIL SIGHT 64 P0469064 POWER CORD 25 P0469025 O RING 65 P0...

Страница 30: ...ies to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this numb...

Страница 31: ...___2 8 Years ____8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____0 2 ____3 5 ____6 9 ____10 7 Do you think your machine represents a good value ____Yes ____No 8 Would you recommend Grizzly Industrial to a friend ____Yes ____No 9 Would you allow us to use your name as a reference for our customers in your area Note We never use names more than 3 times ____Yes ____No 10 ...

Страница 32: ...C P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend Place Stamp Here ...

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