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G0453/G0454 (Mfg. Since 3/08)

G0454 Gearbox Breakdown

500A

501

502

503

504

505

506

507

508

509

510

511

512

513

514

515

516

517

518

519

520

521

522

523

524

525

526

527

528

529

530

531

532

533

534

535

536

537

538

539

540

541

504

529

525

543

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

500A P0454500A

GEARBOX ASSEMBLY

522

P0454522

KEY 5 X 5 X 50

501

P0454501

BALL BEARING 6204ZZ

523

P0454523

SHAFT

502

P0454502

CHAIN 06B-1 X 51

524

P0454524

GEAR

503

P0454503

EXT RETAINING RING 20MM

525

P0454525

BALL BEARING 6201ZZ

504

P0454504

OIL PLUG

526

P0454526

KEY 5 X 5 X 10

505

P0454505

CAP SCREW M6-1 X 25

527

P0454527

GEAR SHAFT

506

P0454506

GEARBOX BASE

528

P0454528

GEAR

507

P0454507

GASKET

529

P0454529

BALL BEARING 6201ZZ

508

P0454508

PIN 5 X 10

530

P0454530

KEY 5 X 5 X 14

509

P0454509

BALL KNOB M10-1.5

531

P0454531

GEAR SHAFT

510

P0454510

OIL RING 12 X 17MM

532

P0454532

GEAR

511

P0454511

HANDLE SHAFT

533

P0454533

FLAT WASHER 6MM

512

P0454512

SHIFTING FORK

534

P0454534

PHLP HD SCR M6-1 X 8

513

P0454513

HEX BOLT M8-1.25 X 16

535

P0454535

CAP SCREW M6-1.0 X 20 LH

514

P0454514

FLAT WASHER 8MM

536

P0454536

GEAR 14T

515

P0454515

KEY 5 X 5 X 16

537

P0454537

OIL SEAL 25 X 40 X 10

516

P0454516

SPROCKET

538

P0454538

CAP SCREW M5-.8 X 12

517

P0454517

OIL SEAL 20 X 35 X 7

539

P0454539

FLANGE COVER

518

P0454518

BALL BEARING 6204ZZ

540

P0454540

CAP SCREW M8-1.25 X 50

519

P0454519

BALL BEARING 6201ZZ

541

P0454541

GEARBOX COVER

520

P0454520

STEEL BALL 4MM

543

P0454543

FLANGE BOLT M6-1 X 12

521

P0454521

COMPRESSION SPRING

Содержание G0453

Страница 1: ...e with the owner s manual for future reference For questions or help contact our Tech Support at 570 546 9663 or techsupport grizzly com READ THIS FIRST For questions or help with this product contact...

Страница 2: ...K 6YYZY V eaj id i Z edlZg XdgY I h YdXjbZci egdk YZh gZaZkVci jeYViZh id edgi dch d i Z dlcZg h bVcjVa i Vi cd adc Zg Veean VcY VYY i dcVa c dgbVi dc gZfj gZY Wn 8H6 Vh YZ gdb i h c dgbVi dc Vaa di...

Страница 3: ...P6205ZZ BALL BEARING 6205ZZ 430A 8 P6203ZZ BALL BEARING 6203ZZ 430A 9 P0453430A 9 CENTRIFUGAL SWITCH 16MM 3450 430A 10 P0453430A 10 CONTACT PLATE16MM REF PART DESCRIPTION 122V2 P0454122V2 MACHINE ID...

Страница 4: ...jhZ bVX cZgn c VgZVh i Vi VgZ lZi XajiiZgZY dg VkZ eddg a i c DeZgVi c bVX cZgn c i ZhZ VgZVh gZVian cXgZVhZh i Z g h d VXX YZcih VcY c_jgn MENTAL ALERTNESS REQUIRED jaa bZciVa VaZgicZhh h gZfj gZY dg...

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Страница 6: ...h gZZ d cV ah hiVeaZh addhZ cdih dg dgZ c bViZg Va Ldg e ZXZh l i b cdg lVge c h djaY WZ _d ciZY ghi dg eaVcZY l i i Z XjeeZY h YZ VX c i Z c ZZY iVWaZ BODY PLACEMENT HiVcY id dcZ h YZ d eaVcZg Yjg c...

Страница 7: ...f property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual apply to a dedicated circuit where only...

Страница 8: ...codes and ordinances I h bVX cZ h Zfj eeZY l i V edlZg XdgY i Vi Vh Vc Zfj ebZci gdjcY c l gZ VcY V gdjcY c eaj h b aVg id i Z jgZ WZadl I Z eaj bjhi dcan WZ chZgiZY cid V bViX c gZXZeiVXaZ djiaZi i V...

Страница 9: ...agnetic ON OFF Switch gcY HiVgi 8VeVX idg B 9 K68 Gjc 8VeVX idg B 9 K68 The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram i...

Страница 10: ...V Magnetic ON OFF Switch Hot Ground Hot gcY HiVgi 8VeVX idg B 9 K68 Gjc 8VeVX idg B 9 K68 The motor wiring shown here is current at the time of printing but it may not match your machine Always use th...

Страница 11: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...

Страница 12: ...MAY 2005 BY GRIZZLY INDUSTRIAL INC REVISED NOVEMBER 2012 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS M...

Страница 13: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 14: ...l Placement 56 G0454 Headstock 57 G0454 Table 60 G0454 Columns 61 G0454 Cabinet Stand 62 G0454 Gearbox 64 G0454 Label Placement 65 WARRANTY AND RETURNS 69 INTRODUCTION 2 Manual Accuracy 2 Contact Info...

Страница 15: ...ck on this manual What did you like about it Where could it be improved Please take a few minutes to give us feedback Grizzly Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals...

Страница 16: ...General identification Magnetic ON OFF Switch Return Rollers Table Height Handwheel Gearbox Lifting Bar 1 of 4 Locking Foot Pedal V Belt Cover Feed Rate Control Knob Bed Rollers Cabinet Access Panel...

Страница 17: ...Bar Stabilizes the workpiece as it leaves the cutterhead and assists in deflect ing wood particles toward the dust hood G0454 only G Outfeed Rollers Pulls the workpiece through the planer H Table Rol...

Страница 18: ...al Power Requirement 240V Single Phase 60 Hz Prewired Voltage 240V Full Load Current Rating 15A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 5 ft Power...

Страница 19: ...in Table Bed Size Width 15 in Table Bed Size Thickness 1 3 4 in Number of Bed Rollers 2 Floor to Table Height 27 35 in Roller Ext Table Size Length 42 in Roller Ext Table Size Width 15 in Roller Ext T...

Страница 20: ...lectrical Power Requirement 240V Single Phase 60 Hz Prewired Voltage 240V Full Load Current Rating 19A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 1...

Страница 21: ...le Bed Size Width 20 in Table Bed Size Thickness 1 3 4 in Number of Bed Rollers 2 Floor to Table Height 26 1 2 34 1 2 in Roller Ext Table Size Length 55 1 2 in Roller Ext Table Size Width 20 in Roller...

Страница 22: ...roof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALER...

Страница 23: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 24: ...fly around inside the planer at a high rate of speed during operation To avoid injury from flying mate rial DO NOT look inside the planer during opera tion CUTTING LIMITATIONS To reduce the risk of k...

Страница 25: ...is connected to a power supply circuit that meets the specified circuit requirements G0453 220V Circuit Requirements This machine is prewired to operate on a power supply circuit that has a verified g...

Страница 26: ...unding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the...

Страница 27: ...ve the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion...

Страница 28: ...ware and Tools not shown Set Screws M8 1 25 x 20 Wings 6 Hex Bolts M8 1 25 x 30 Wings 6 Flat Washers 8mm Wings 6 Lock Washers 8mm Wings 6 Handwheel Bushing 1 Handwheel Handle 1 Hex Nut M12 1 75 Handwh...

Страница 29: ...ags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative w...

Страница 30: ...ired space allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this mac...

Страница 31: ...et stand to avoid scratching the paint Assembly To assemble your planer 1 Install M8 1 25 x 20 set screws in the holes in the bottom of the wings see Figure 8 Figure 8 Front extension wing installed M...

Страница 32: ...s shown in Figure 10 then attach the bottom of the dust hood to the planer with the M8 1 25 x 20 cap screws Note You will need to reach into the dust hood to get access for fastening the nuts Model G0...

Страница 33: ...Caster Pin E Clip Washers 15 Insert the hex bolt into the hole in the back side of the caster assembly and tighten the bolt just enough for it to be snug without ham pering the pivot action of the cas...

Страница 34: ...rning could result in serious personal injury or even death Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run c...

Страница 35: ...l step of the setup process must be done after approximately 16 hours of operation During this period the V belts will stretch and seat into the pulley grooves and need to be properly ten sioned to av...

Страница 36: ...components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations re...

Страница 37: ...natural wood fiber Attempting to use workpieces of any other material that may break apart during opera tion could lead to serious personal injury and property damage Foreign Objects Inspect lumber fo...

Страница 38: ...540 Hemlock 500 White Pin 420 Basswood 410 Eastern White Pine 380 Balsa 100 Figure 15 Janka Hardness Rating for some common wood species Feed Rate NOTICE Only change the feed rate when the planer is...

Страница 39: ...laning depth of cut is controlled by using the table height handwheel on the right side of the machine Rotating the handwheel clockwise raises the table The depth of cut is read directly from the inch...

Страница 40: ...tric adjustment hex bolts to raise or lower the bed rollers until they are the desired height above the table surface 5 Verify that both sides of each roller are at the same height then re tighten the...

Страница 41: ...will sharpen up to 20 planer jointer knives makes this grinder an excellent invest ment Features a heavy duty 1 2 HP 110V motor knife holding angle adjustable from 20 to 70 and adjustable height 120 g...

Страница 42: ...justable in height from 263 8 to 441 8 Figure 24 SHOP FOX Roller Table Figure 26 Recommended products for protect ing unpainted cast iron steel part on machinery G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12...

Страница 43: ...wires Resolve any other unsafe condition Every 40 Hours of Operation Clean cutterhead and check knife height Page 36 Lubricate table columns and leadscrews Page 31 Schedule Vacuum excess wood chips an...

Страница 44: ...Figure 27 Figure 27 Lubrication locations for the feed roller bushings Lubricate Here Columns and Leadscrews The table rides on the columns and is moved by the rotation of the leadscrews inside the c...

Страница 45: ...shown in Figure 31 Remove the table height handwheel and the safety covers attached to the inside of the drive chain cover then remove the cover to access these parts Use shop rags and mineral spirit...

Страница 46: ...cket slipping on shaft 11 Motor bearings at fault 12 Contactor not energized has poor contacts 13 Motor at fault 14 Centrifugal switch at fault 1 Decrease feed rate 2 Only cut wood ensure moisture is...

Страница 47: ...as it leaves the planer 1 Lower the bed rollers Page 26 2 Adjust the rear extension wing set screws to make the extension level with the main table Page 18 3 Raise the height of the chip breaker or p...

Страница 48: ...Chip breaker or pressure bar set unevenly 3 One or both of the bed rollers are set too low or too high 4 Knife heights not correct 5 Worn cutterhead bearings 1 Reduce feed rate Page 25 2 Adjust the he...

Страница 49: ...or options Tools Needed Qty Hex Wrench 2 5mm G0453 1 Wrench 10mm G0453 1 Hex Wrench 3mm G0454 1 Wrench 12mm G0454 1 Knife Gauge 1 To adjust the height of the knives 1 DISCONNECT PLANER FROM POWER 2 Re...

Страница 50: ...eat Step 6 but final tighten the gib bolts 9 Repeat Steps 4 8 for the rest of the knives 1 2 3 4 5 Figure 37 Gib bolt tightening sequence V Belt Tensioning Replacement NOTICE After the first 16 hours...

Страница 51: ...raise the motor to release the belt tension refer to the next step for instructions roll them off the pulleys then replace them as a matched set of 3 5 To adjust the V belt tension loosen the top mot...

Страница 52: ...access to the chain system as shown in Figure 41 Figure 41 Table height idler sprocket and lock bolts viewed from underneath the planer base Lock Bolts Idler Sprocket NOTICE During the next step DO N...

Страница 53: ...king the cutterhead pulley back and forth then set the Rotacator dial to zero see Figure 43 Figure 43 Using a Rotacator to find BDC It is essential that the feed rollers chip breaker and pressure bar...

Страница 54: ...the BDC of the cutterhead knife then re tighten both jam nuts 11 Keeping the same zero reference on the Rotacator dial from Step 5 repeat Steps 7 10 for the outfeed roller but adjust it until it is 0...

Страница 55: ...detailed instructions 5 Place the wood blocks along the sides of the table as illustrated in Figure 47 36 Figure 47 Wood blocks properly positioned on the planer table 6 Remove the dust hood top cover...

Страница 56: ...e still allowing them to raise with an uneven workpiece surface Properly roller spring tension is crucial to keep the workpiece moving through the planer during operation Roller spring tension will va...

Страница 57: ...Pointer Screws Anti Kickback Fingers The anti kickback fingers are an important safety feature of your planer The fingers hang from a rod suspended across the head casting and in front of the infeed...

Страница 58: ...belt cover then use the straightedge to check pul ley alignment as shown in Figure 52 If the pulleys are not in the same plane loosen the cap screw or hex bolt securing the pulley to the shaft then ad...

Страница 59: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 60: ...ctor NHD 09D 220V NEMA 6 20 Plug As Recommended Magnetic ON OFF Switch Hot Ground Hot G Motor Grnd Start Capacitor 200MFD 250VAC Run Capacitor 20MFD 400VAC The motor wiring shown here is current at th...

Страница 61: ...ntactor NHD 35D 220V NEMA L6 30 Plug As Recommended Magnetic ON OFF Switch Hot Ground Hot Motor Grnd Start Capacitor 300MFD 250VAC Run Capacitor 60MFD 400VAC The motor wiring shown here is current at...

Страница 62: ...44 45 46 47 48 49 50 51A 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 86 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Страница 63: ...F 82 P0453082 HEX BOLT M6 1 X 16 28 P0453028 BELT GUARD 83 P0453083 FLAT WASHER 6MM 29 P0453029 FLANGE BOLT M6 1 X 10 84 P0453084 INFEED ROLLER SPROCKET 30 P0453030 SAFETY HATCH 86 P0453086 HEX BOLT M...

Страница 64: ...SET SCREW M8 1 25 X 20 210 P0453210 GIB 204 P0453204 HEX BOLT M8 1 25 X 30 211 P0453211 WEDGE DOG 205 P0453205 FLAT WASHER 8MM 212 P0453212 SET SCREW M6 1 X 16 206 P0453206 LOCK WASHER 8MM 213 P04532...

Страница 65: ...NDARY LEADSCREW 307 P0453307 FLAT WASHER 8MM 323 P0453323 SET SCREW M10 1 5 X 12 308 P0453308 EXT RETAINING RING 15MM 324 P0453324 INT RETAINING RING 40MM 309 P0453309 SPROCKET 325 P0453325 BUSHING 31...

Страница 66: ...420 421 422 423 424 425 426 427 428 429 430A 431 432 433 434 454 435 437 438 439 440 441 442 443 444 445 416 428 429 448A 429 441 430A 1 430A 2 430A 4 430A 5 430A 6 449 429 437 1 436 450 453 444 445 4...

Страница 67: ...0453414 HEX NUT M8 1 25 435 P0453435 LOCK COLLAR 415 P0453415 HEX BOLT M8 1 25 X 100 436 P0453436 SET SCREW M8 1 25 X 12 416 P0453416 FLAT WASHER 8MM 437 P0453437 PLATE CONNECTING ROD 417 P0453417 HEX...

Страница 68: ...6MM 511 P0453511 SHIFTING FORK 533 P0453533 PHLP HD SCR M6 1 X 8 512 P0453512 HEX BOLT M8 1 25 X 16 534 P0453534 CAP SCREW M6 1 0 X 20 LH 513 P0453513 FLAT WASHER 8MM 535 P0453535 GEAR 14T 514 P04535...

Страница 69: ...w grizzly com to order new labels 10 19 113 114 115 116 117 334 446 447 451 452 REF PART DESCRIPTION REF PART DESCRIPTION 10 P0453010 SPEED CHANGE LABEL 117V2 P0453117V2 MACHINE ID LABEL CSA V2 08 12...

Страница 70: ...44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 71 72 73 74 75 76 77 78 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 1 105 2 106 107...

Страница 71: ...PLATE 17 P0454017 HANDWHEEL COLLAR 67 P0454067 FLANGE BOLT M6 1 X 12 18 P0454018 HEX BOLT M6 1 X 12 68 P0454068 HOLD DOWN PLATE 19 P0454019 FLAT WASHER 6MM 69 P0454069 HEX NUT M6 1 20 P0454020 STAR KN...

Страница 72: ...KNIFE SETTING JIG ASSEMBLY 98 P0454098 COMPRESSION SPRING 110 P0454110 KNIVES 20 X 1 X 1 8 4 PC SET 99 P0454099 FEED ROLLER BLOCK 111 P0454111 COMPRESSION SPRING 100 P0454100 KEY 5 X 5 X 22 112 P04541...

Страница 73: ...201 HEX BOLT M8 1 25 X 35 208 P0454208 WEDGE DOG 202 P0454202 FLAT WASHER 8MM 209 P0454209 SET SCREW M6 1 X 12 203 P0454203 LOCK WASHER 8MM 210 P0454210 ECCENTRIC SHAFT 204 P0454204 EXTENSION WING 211...

Страница 74: ...NUT 308 P0454308 LIFTING BAR 325 P0454325 PRIMARY LEADSCREW 309 P0454309 FLAT WASHER 8MM 326 P0454326 SECONDARY LEADSCREW 310 P0454310 SPROCKET 327 P0454327 SET SCREW M10 1 5 X 12 311 P0454311 HEX BO...

Страница 75: ...tand Breakdown 401 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 429 1 429 2 429 4 429 5 429 6 430 431 432 433 434 546 436 437 438 439 440 440...

Страница 76: ...433 P0454433 SET SCREW M6 1 X 8 415 P0454415 FLAT WASHER 8MM 434 P0454434 CONNECTING ROD LOCK COLLAR 416 P0454416 HEX BOLT M8 1 25 X 50 436 P0454436 PLATE CONNECTING ROD 417 P0454417 BRACKET 437 P045...

Страница 77: ...GEAR 507 P0454507 GASKET 529 P0454529 BALL BEARING 6201ZZ 508 P0454508 PIN 5 X 10 530 P0454530 KEY 5 X 5 X 14 509 P0454509 BALL KNOB M10 1 5 531 P0454531 GEAR SHAFT 510 P0454510 OIL RING 12 X 17MM 53...

Страница 78: ...achine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 7 P0454007 SPEED CHANGE LABEL 122V2 P0454122V2 MACHINE ID LABEL CSA V2 08...

Страница 79: ...66 G0453 G0454 Mfg Since 3 08...

Страница 80: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 81: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 82: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Страница 83: ......

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