Grindex MASTER H Скачать руководство пользователя страница 8

Installation, care and maintenance 

MASTER

8

Installation

Pump installation

Run the cables so that they do not have any 
sharp bends and are not pinched.

Connect the discharge connection and motor 
cable. See “Electrical connections”.

Lower the pump into the sump.

Place the pump on a base which will prevent it 
from sinking into a soft sump bottom. Alternati­
vely, the pump can be suspended by its lifting 
handle just above the sump bottom.

NOTE!

Where required by local au

-

thorities an acceptable motor-
circuit switch or other discon-
necting device shall be provid-
ed at the time of installation.

NOTE!

At certain installations and 
operation points on the pump 
curve the noise level 70 dB, 

noise level speciied for the 

actual pump, can be exceeded.

Transportation and storage

The pump may be transported and stored in a 
vertical or horizontal position. Make sure that it 
cannot roll or fall over.

WARNING!

Always lift the pump by its 
carrying handle or lifting eyes, 
never by the motor cable or 
the hose.

WARNING!

Before starting to work on the 
pump or moving the pump, 
make sure that the pump is 
isolated from the power sup-
ply and cannot be energized.
This applies to the control cir-
cuit as well.

The pump is frostproof as long as it is operating 
or is immersed in the liquid. If the pump is taken 
up when the temperature is below freezing, the 
impeller may freeze. The pump shall be operated 
for a short period after being taken up in order 
to expel all remaining water.

A frozen impeller can be thawed by allowing the 
pump to stand immersed in the liquid for a short 
period before it is started. Never use a naked 

lame to thaw the pump.

For longer periods of storage, the pump must be 
protected against moisture and heat. The impel­
ler should be rotated by hand occasionally (for 
example every other month) to prevent the seals 
from sticking together. If the pump is stored for 
more than 6 months, this rotation is mandatory.

After a long period of storage, the pump should 
be inspected before it is put into operation. Pay 
special attention to the seals and the cable entry.

Follow the instructions under the heading “Be­
fore starting”

WARNING!

Make sure that the pump can-
not roll or fall over and injure 
people or damage property

Содержание MASTER H

Страница 1: ...Installation care and maintenance MASTER www grindex com No 89 73 92 Revision 03 2009 01 ...

Страница 2: ...e speciication or design without notice Guarantee ___________________2 Data plate interpretation ________2 Safety precautions_____________3 Product description ____________4 Applications _____________________ 4 Motor data ______________________ 4 Dimensions and weights ____________ 5 Performance curves _________ 6 7 Transportation and storage ______8 Installation __________________8 Electrical con...

Страница 3: ...re that the machine or parts of the machine can not roll or fall over and injure people or dam age property 3 Make sure that the lifting equipment can han dle the weight you want to lift and that it is in good condition 4 Don t work under suspended load 5 Carry out the work on a sturdy workbench 6 Bear in mind the danger of electrical acci dents 7 Check that tools and other equipment are in good c...

Страница 4: ... the pump run dry or snore the pump surface and the sur rounding liquid may be hot Bear in mind the risk of burn injuries WARNING The machine is not to be installed in locations classiied as hazardous in accordance with the national electric code ANSI NFPA 70 1990 Voltage V Rated current A Starting current A 220 D 34 195 230 D 33 205 240 D 34 215 380 D 20 124 400 D 19 107 415 D 18 111 440 D 18 119...

Страница 5: ...5 Installation care and maintenance MASTER Dimensions and weights Master N Master H ...

Страница 6: ...r N 50 Hz Head ft m Capacity l s usgpm 120 80 40 0 0 200 400 600 800 1000 1200 0 10 20 30 40 50 60 70 80 40 35 0 30 25 20 15 10 0 6 7 8 9 10 11 12 P1 hp kW 16 12 8 4 Master H 50 Hz 4 6 8 10 12 P1 hp kW 0 10 20 30 40 50 60 0 5 10 15 20 25 30 35 Head ft m Capacity l s usgpm 180 120 60 0 16 12 8 4 0 100 200 300 400 500 ...

Страница 7: ...12 8 4 Head ft m Capacity l s usgpm 120 80 40 0 40 35 30 25 20 15 10 5 0 0 10 20 30 40 50 60 70 80 0 200 400 600 800 1000 1200 Master H 60 Hz 4 6 8 10 12 14 P1 hp kW 0 5 10 15 20 25 30 35 40 70 60 50 40 30 20 10 0 Capacity l s usgpm Head ft m 18 12 6 200 150 50 0 0 100 200 300 400 500 100 ...

Страница 8: ...re starting to work on the pump or moving the pump make sure that the pump is isolated from the power sup ply and cannot be energized This applies to the control cir cuit as well The pump is frostproof as long as it is operating or is immersed in the liquid If the pump is taken up when the temperature is below freezing the impeller may freeze The pump shall be operated for a short period after bei...

Страница 9: ...e a le thal accident Make sure that the earth ground lead is cor rectly connected by testing it NOTE Make sure that the monitoring equipment incorporated in the product is correctly connected and in use WARNING If the pump is equipped with automatic level control or con tactor unit there is a risk of sudden restart WARNING Bear in mind the risk of elec trical shock if the electrical connections ar...

Страница 10: ...Installation care and maintenance MASTER 10 SUBCAB 4GX SUBCAB AWG 6 leads Y or D SUBCAB 4GX SUBCAB AWG 9 leads Y or Yser ...

Страница 11: ... V and below For other voltages when CSA approval is required a transformer is used to reduce the voltage over the thermal contacts As a consequence the transformer has to be disconnected when the connection is changed from 440 460 V Yser to 220 240 V Y If the change is done from 220 240 V Y to 440 460 V Yser the transformer has to be connected ...

Страница 12: ...Installation care and maintenance MASTER 12 SUBCAB 4GX SUBCAB AWG 6 leads Y D ...

Страница 13: ...pped with SMART ROTASENSE rotation control Note the following at start Connect the pump to power If the pump fails to start and the fuses are correct shift two phases in the CEE plug or turn the knob on phase shifter to start the pump NOTE Do not reverse phase sequence while pump motor is running Doing so may cause temporary incorrect rotation resulting in damage to motor electronics and rotating ...

Страница 14: ...ave a major overhaul in a service shop once a year This requires special tools and should be done by an authorized service shop When the pump is new or when the seals have been replaced inspection is recommended after one week of operation WARNING Before starting to work on the pump or moving the pump make sure that the pump is isolated from the power sup ply and cannot be energized This applies t...

Страница 15: ...ing on the inspection screw or its sealing surface is dam aged that an O ring is damaged that the cable entry is leaking If there is oil in the inspections chamber the cause may be that the inner mechanical seal is damaged Contact a Grindex serv ice shop Replace or ix worn and damaged parts Make sure that all screws bolts and nuts are tight Replace worn parts if they impair function A check of the...

Страница 16: ... position on the cable replace the seal sleeve check that the seal sleeve and the washers conform to the outside diameter of the cables Replace the cable if the outer jacket is damaged Make sure that the cable do not have any sharp bends and are not pinched If faulty contact an electrician Repair faults and notify supervisor of any faults or defects Contact a Grindex service shop Cables Starter eq...

Страница 17: ...oil A parafin oil with viscosity close to ISO VG32 is recommended The pump is delivered from fac tory with this type of oil In applications where poisonous properties are of less concern a mineral oil with viscosity up to ISO VG32 can be used Always replace the O rings on the oil screws Put the screws back and tighten them Changing the oil Lift the pump horizontally with an overhead crane and plac...

Страница 18: ...he impeller Loosen and remove the impeller screw and washer Using a 10 mm hexagon bit adaptor allen socket with a 100 mm 4 extension turn the adjustment screw counter clockwise until the impeller breaks free from the shaft Remove the impeller WARNING Worn impellers often have very sharp edges Use protec tive gloves N H Remove the strainer the suction cover and O ring ...

Страница 19: ...r onto the shaft Installing the impeller and setting clearance Make sure that the end of the shaft is clean and free from burrs Polish off any laws with ine emery cloth Grease end of shaft conical sleeve and the threads of the adjustment screw The proper lubrication is grease for bearings e g Exxon Mobile Unirex N3 or equivalent NOTE Remove surplus grease from conical and cy lindrical surfaces of ...

Страница 20: ...er in the next step Lock the impeller with a screw driver or similar L min 200 mm 7 9 inch see ig to prevent rotation of the impeller Fit the washer and the greased impeller screw and tighten torque to 44 Nm 32 5 lbf ft Check that the impeller rotates freely When changing an impeller or after service we recommend that the screw is irst tightened to the prescribed torque and then turned an addi tio...

Страница 21: ...wever there are some special tools exclusively for this pump type without which the servicing of the pump will be dificult and the pump can be very easily damaged Service log Most recent service date Pump No Hours of operation Remarks Sign Part No Denomination Remarks 51 087 00 Mounting sleeve Mechanical seal unit 51 086 01 Dismantling tool Main bearing Tools ...

Страница 22: ...Installation care and maintenance MASTER 22 Service log Most recent service date Pump No Hours of operation Remarks Sign ...

Страница 23: ...23 Installation care and maintenance MASTER Service log Most recent service date Pump No Hours of operation Remarks Sign ...

Страница 24: ...Grindex AB Box 7025 174 07 Sundbyberg Sweden Tel 468 606 66 00 Fax 468 745 53 28 marketing grindex com 897392 EN 2009 01 ...

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