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Greenlee Tools, Inc.

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

6

Dieless Battery-powered Crimping Tool

Operation

Inspect tool before use. Replace any worn or  damaged 

parts. A damaged or improperly  assembled tool can 

break and strike nearby personnel. 
Failure to observe this warning could result in severe 

injury or death.

Electric shock hazard:
This tool is not insulated. When using 

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.
Failure to observe this warning could 

result in severe injury or death.

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from flying 

debris or hydraulic oil. 

Pinch points:
•  Remove battery before changing 

adapters or jaws.

•  Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings 

could result in severe injury or death.

•  Do not use this tool for continuous use. After 30 to 

40 cycles, allow the tool to cool for 15 minutes.

•  Do not secure this tool in a vise. This tool is 

designed for hand-held operation.

•  This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before 

use if the tool becomes soaked. Damage may result 

when the tool is operated prior to thorough drying 

when electrical components are soaked.

•  Use this tool for the manufacturer’s intended 

purpose only.

Failure to observe these precautions may result in 

injury or property damage.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is 

pulled. It remains on for 10 seconds after the trigger is 

released.

LED Indicator (red)

This tool is equipped with a special circuit board incor-

porating several important features to inform the user 

about the current status of the unit. The LED signals in 

the following cases:

What happens

Signal

What it means

Constant light for 20 seconds 

at end of cycle

Battery charge is below 

17 V at beginning of cycle*

Tool will 

not

 start, and 

constant light for 20 seconds 

when trigger is released

Battery charge is below 

16 V at beginning of cycle*

Tool will stop, and constant 

light for 20 seconds after 

trigger is released

Battery voltage drops 

below 13 V during cycle*

Tool will stop, and flashing 

light for 20 seconds when 

trigger is released

 

Motor current exceeds 

20 A during cycle
Circuit has become too hot

Flashing light for 20 seconds 

at end of cycle

 

Send tool in for service

  * Running the battery below 16 V can damage the battery.

Содержание GATOR EK6IDCLX

Страница 1: ...ls Inc 1 19 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK6IDLX EK6IDCLX GATOR Battery powered Dieless Crimping Tool ...

Страница 2: ...UL Classified Crimps and Connector Table 8 9 LCD Screen 10 Maintenance 11 Troubleshooting 12 All specifications are nominal and may change as design improvements occur Greenlee Tools Inc shall not be liable for damages resulting from misapplication or misuse of its products GATOR is a registered trademark of Greenlee Tools Inc Bluetooth is a registered trademark of Bluetooth SIG Inc Blackburn is a...

Страница 3: ...ure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Failure t...

Страница 4: ...rpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive objects ...

Страница 5: ...id Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger Battery Technology MAKITA LXT Lithium ion BL1815 BL1820 BL1830 BL1840 BL1850 1 Indenter 2 Head 3 Latch 4 Retract Button 5 LCD Screen 6 Battery Cartridge 7 LED Indicator red 8 Lanyard R...

Страница 6: ...ecommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED a...

Страница 7: ...he Connector Table in this manual 5 For a single crimp position the connector so the crimp will be located at the center of the barrel 6 Depress the trigger to advance the indenter Hold the trigger down until the indenter automatically begins to retract Note If the crimping tool does not automatically retract the crimp is incomplete It is normal for the battery load display to light at both the be...

Страница 8: ...54806 to 54828 BCU BBCU 1 1443402 5 to 1 1443403 5 Copper Lugs VHCS VHCL CTL CTL L LCN YA YA L YA 2L YA 2LN YA 2N YA L TC YA L 2TC YA 2TC YAZ YAZ 2N YAZ 2TC CLN CLW CSW CRA CRB CRC CRA L CRB L CRA 2L CRB 2L CRC 2L LCAS LCA LCB LCD LCC LCAN 54106 to 54128 54206 to 54228 54906BE to 54928BE 54854BE to 54882BE BLU BBLU 1 1099899 7 to 1 1099939 3 Number of Crimps Cable Size 8 AWG to 600 kcmil 1 1 1 1 1...

Страница 9: ...27 CS3 0 CL3 0 LCAX2 0 54165BS 54157 54158 54110 256 30695 131 3 0 AWG X X X 3 0 AWG BCU BBCU BLU BBLU 4 0 3 0 AWG X BCU BBCU BLU BBLU 025 3 0 AWG X X X X X 3 0 AWG YA28 CS4 0 CL4 0 LCAX3 0 54170BS 54162 TB 54163 TB 54111 54165 TB 4 0 AWG X X 4 0 AWG YA29 58165BS 4 0 AWG X X X 4 0 AWG YA30 4 0 AWG X X X 5411440BS 4 0 AWG X X X X X 4 0 AWG CS250 CL250 LCAX4 0 54167 54168 54112 54170 256 30695 1174 ...

Страница 10: ...ry empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total ...

Страница 11: ...rimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more th...

Страница 12: ...en attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows for 20 seconds Battery charge low Charge or replace battery Tool loses oil Damaged internal seal Contact Greenlee customer service at 800 435 0786 for warranty service or repai...

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