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Greenlee Tools, Inc.

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

2

EK1230LX and EK1230CLX Crimping Tools 

All specifications are nominal and may change as design 

improvements occur. Greenlee Tools, Inc. shall not be liable for 

damages resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Greenlee Tools, Inc.
Bluetooth is a registered trademark of Bluetooth SIG, Inc.
Blackburn is a registered trademark of Thomas & Betts.

Table of Contents

Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Important Safety Information .....................................3–4
Identification .................................................................. 5
Specifications ................................................................ 5
Operation ....................................................................6–7
Die Selection ................................................................. 8
Connector Selection ...................................................... 8
LCD Screen ................................................................... 9
Maintenance ................................................................ 10
Troubleshooting ........................................................... 11

Description

The EK1230LX and EK1230CLX Crimping Tools are 

hand-held, self-contained, battery-powered tools 

intended to crimp aluminum and copper connectors 

onto electrical cable.
The EK1230CLX has a PVC-covered crimping heads.
These tools have a retraction stop feature which allows 

the operator to stop the retraction motion of the ram to 

shorten cycle time.
The tool has a Bluetooth

®

 connectivity and an  

LCD screen. 
These tools are protected by U.S. Patent No. 6,206,663, 

6,276,186, 6,401,515, and 6,718,870.

 

Model X—FCC ID: RFRMS42; IC ID: 

4957A-MS42

USA requirements:

Responsible party: Greenlee Tools, Inc.  

Rockford, IL 61109 USA
Note: This equipment has been tested and found to 

comply with the limits for a Class A digital device, 

pursuant to Part 15 of the FCC Rules. These limits are 

designed to provide reasonable protection against 

harmful interference when the equipment is operated in 

a commercial environment. This equipment generates, 

uses, and can radiate radio frequency energy and, if not 

installed and used in accordance with the instruction 

manual, may cause harmful interference to radio com-

munications. Operation of this equipment in a residential 

area is likely to cause harmful interference in which case 

the user will be required to correct the interference at 

his own expense.
This device complies with the RF exposure SAR 

test exclusion requirements for portable devices, if a 

KEEP THIS MANUAL

minimum separation distance is kept. However, the 

device shall be used in such a manner that the potential 

for human contact during normal operation is minimized.

Canada requirements: 

This device complies with Industry Canada’s license-

exempt RSSs. Operation is subject to the following  

two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including 

interference that may cause undesired operation of  

the device.
Le présent appareil est conforme aux CNR d’Industrie 

Canada applicables aux appareils radio exempts de 

licence. L’exploitation est autorisée aux deux conditions 

suivantes:
1) l’appareil ne doit pas produire de brouillage;

2) l’utilisateur de l’appareil doit accepter tout brouillage 

radioélectrique subi, même si le brouillage est 

susceptible d’en compromettre le fonctionnement.

Safety

Safety is essential in the use and maintenance of 

Greenlee tools and equipment. This manual and any 

markings on the tool provide information for avoiding 

hazards and unsafe practices related to the use of this 

tool. Observe all of the safety information  provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with  

the safe operation and maintenance procedures for the 

following Greenlee tools:
•  EK1230LBattery-powered Crimping Tool
•  EK1230LX Battery-powered Crimping Tool
•  EK1230CLBattery-powered Crimping Tool  

with PVC-covered Head

•  EK1230CLX Battery-powered Crimping Tool  

with PVC-covered Head

Keep this manual available to all personnel.
Replacement manuals are available upon request at  

no charge at www.greenlee.com.

Do not discard this product or throw away!

  

For recycling information, go to www.greenlee.com.

Содержание GATOR EK1230CLX

Страница 1: ...ols Inc 6 19 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Number EK1230LX and EK1230CLX GATOR Battery powered Crimping Tool ...

Страница 2: ...munications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This device complies with the RF exposure SAR test exclusion requirements for portable devices if a KEEP THIS MANUAL minimum separation distance is kept However the device shall be used in such a manner that the...

Страница 3: ...to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Failure to ob...

Страница 4: ...al components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place ...

Страница 5: ...ydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Crimping Range 8 AWG to 750 kcmil Battery Charger Read the instructions supplied with the battery charger Battery Technology MAKITA LXT Lithium ion BL1830 BL1840 BL1850 1 LED Work Light white 2 Crimping Head 3 Die Release Buttons 4 Lanyard Ring 5 Housing 6 Retra...

Страница 6: ...p or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the b...

Страница 7: ...st Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B 7 Using the sequence illustrated here press the trigger to advance the dies Continue to crimp until the pressure relief valve activates Note Pressure relief occurs at approximately 106 kN 12 tons and is indicated by an audible pop 8 After achieving pressu...

Страница 8: ...ECTOR TYPE Copper Splices Copper Lugs 8 to 1 0 AWG 1 crimp 2 0 AWG to 350 kcmil 2 crimps 400 to 750 kcmil 3 crimps NUMBER OF CRIMPS ANDERSON VACS VACL BLACKBURN ASP ATL BURNDY YS A YA A YA ATN ILSCO AS ASN ACL ACN 2ACL 2ACN ALNS ALNN ALND PANDUIT SA LAA LAB T B 60501 to 60578 60101 to 60176 60230 to 60278 PENN UNION PIK BLUA CONNECTOR TYPE Dual rated Aluminum Splices Dual rated Aluminum Lugs Dies ...

Страница 9: ...ry empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total ...

Страница 10: ... crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more ...

Страница 11: ...35 0786 for warranty service or repair Motor is inoperative Low or uncharged battery Try known charged battery Inoperative battery may be discharged or may have reached life expectancy Broken switch components Contact Greenlee customer service at 800 435 0786 for warranty service or repair Motor runs but tool will not complete a cycle Oil level low Contact Greenlee customer service at 800 435 0786...

Страница 12: ...rd IL 61109 2988 USA 815 397 7070 2019 Greenlee Tools Inc An ISO 9001 Company USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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