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Greenlee / A Textron Company

8

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

CSG50GL Cutting Tool

Each Operating Day

Before use:

1.

Inspect blades for damage such as cracks, gouges,
or chips.

2.

Inspect the tool for damage or leaks. Return a
damaged or leaking tool to an authorized Greenlee
service center.

After use:

1.

Wipe all tool surfaces clean with a damp cloth and
mild detergent.

2.

Fully retract the blades. Place the tool in the carrying
case. Store in a cool, dry place.

Monthly

1.

Thoroughly clean all surfaces.

2.

Check the oil level.

3.

Oil the bolt joints.

Annually or Every 8000 Cutting Cycles

1.

Change the hydraulic oil.

2.

Return the tool to an authorized Greenlee service
center for inspection.

Checking the Oil Level

1.

Remove the two screws that retain the tank housing
cover.

2.

Remove the tank housing cover.

3.

Point the head downward and remove the oil plug.
Add oil if necessary.

4.

Replace the oil plug and the tank housing cover.
Secure with screws.

Recommended Hydraulic Oil

Shell Tellus T 15

Maintenance

Keep hands away from closing
blades.

Failure to observe this warning could
result in severe injury or death.

Do not use solvents or flammable
cleaners to clean the tool body.
Solvents could ignite, causing
serious injury or property damage.

Skin injection hazard:

Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.

Failure to observe this warning could
result in serious injury, gangrene, or
death.

Personal safety:

Use safety equipment. Always wear eye
protection.
 Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will
reduce personal injuries.

Failure to observe this warning could result in
severe injury or death.

Содержание GATOR CSG50GL

Страница 1: ... 2006 Greenlee Textron Inc IM 1513 REV 1 4 06 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR CSG50GL Cutting Tool 120 Volt and 230 Volt Serialnummer ...

Страница 2: ...rts List 15 17 Description The CSG50GL Cutting Tool is a hand held tool intended to cut copper and aluminum cable up to 45 mm 1 3 4 in diameter This tool is intended to cut most low and medium voltage copper and aluminum cable found on most job sites Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information fo...

Страница 3: ...ching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for ca...

Страница 4: ...ower tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children a...

Страница 5: ... Disconnect from power before servicing Failure to observe these warnings could result in severe injury or death Note Keep all decals clean and legible and replace when necessary Do not use solvents or flammable cleaners to clean the tool body Solvents could ignite causing serious injury or property damage Do not cut cable under tension Use the tool for its intended purpose which is cutting cable ...

Страница 6: ...Cutting Tool Class II tool double insulated Length 381 mm 15 Width 76 mm 3 Height 305 mm 12 Mass Weight 3 9 kg 8 5 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Motor Voltage CSG50GL11 and CSG50GLC11 120 VAC 60 Hz 2 1 A CSG50GL22 and CSG50GLC22 230 VAC 50 Hz 1 1 A Symbols on Tool V volts alternating current A amperes Hz hertz Hydraulic Oil 50 ml 0 1 pint of Shell Tellus T 15 Cutting Capacit...

Страница 7: ... contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Failure to observe this warning could result in severe injury or death Personal safety Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used...

Страница 8: ...ve the tank housing cover 3 Point the head downward and remove the oil plug Add oil if necessary 4 Replace the oil plug and the tank housing cover Secure with screws Recommended Hydraulic Oil Shell Tellus T 15 Maintenance Keep hands away from closing blades Failure to observe this warning could result in severe injury or death Do not use solvents or flammable cleaners to clean the tool body Solven...

Страница 9: ...ool to an authorized Greenlee service center Cutting blades stop during Oil level is low Check oil level Refill reservoir operation Air in hydraulic system Pull trigger and hold retract button simultaneously Hold for approximately 10 seconds Tool loses oil Damaged internal seal Return tool to an authorized Greenlee service center Oil plug not installed properly Refill reservoir and replace plug Pr...

Страница 10: ...w plug 151 washer 153 pump piston 150 valve stem 156 and spring 155 Replace the sealing washer 154 5 Use a piece of tape to mark the side of the relief that is facing up This is a reference point for reassembly Remove the unloading valve by unscrewing the plug 126 6 Remove the feeder tube subassembly by unscrew ing the feeder tube 78 Replace the oil filter 77 Remove metal chips from the magnet 82 ...

Страница 11: ...e pressure relief 126 and the support ring 127 Install the screw 99 and washer 104 5 Insert the threaded bushing 79 and feed tube subassembly 77 78 82 Screw in until snug 6 Install the reservoir 74 Slip the O ring 80 over the reservoir Using a hooked tool carefully slip the O ring over the lip of the pump housing 7 Insert the plug 76 into the reservoir Assembly Main Components 1 Remove the protect...

Страница 12: ...Greenlee A Textron Company 12 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CSG50GL Cutting Tool SERVICE CENTER INFORMATION Illustration 2 52 50 52 50 3 1 50 50 51 56 55 10 9 54 ...

Страница 13: ... A Textron Company 13 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 CSG50GL Cutting Tool SERVICE CENTER INFORMATION SERVICE CENTER INFORMATION Illustration 15 16 18 17 31 29 19 32 25 28 33 26 30 27 34 ...

Страница 14: ...15 397 7070 CSG50GL Cutting Tool SERVICE CENTER INFORMATION Illustration 83 79 81 70 80 71 76 74 82 75 77 78 155 156 150 153 152 151 154 128 129 122 123 124 121 130 125 126 127 96 92 91 101 93 102 103 100 108 109 106 105 107 104 99 112 97 95 111 94 110 90 12 11 72 73 120 118 ...

Страница 15: ... 11 13 11 500 1582 6 Capacitor 3 12 500 1581 8 Cable tie 1 13 500 1583 4 Tap 4 8 x 0 5 not shown 1 15 500 4192 4 O ring 1 16 500 4194 0 Backup ring piston 1 17 500 5825 8 Compression spring 1 18 500 5826 6 Piston 1 19 500 4196 7 Pin 1 25 500 4184 3 Cutting head 1 26 500 4181 9 Cutting blade 1 27 500 4179 7 Pin 2 28 500 4174 6 Spring 1 29 500 4168 1 Screw 2 30 500 5824 0 Cutting head base 1 31 500 ...

Страница 16: ... 501 0364 4 Pump housing 1 500 1558 3 Motor assembly 120 volt includes items 90A and 91 112 500 1605 9 Motor assembly 230 volt includes items 90B and 91 112 90A 500 1577 0 Motor 120 volt 1 90B 500 1606 7 Motor 230 volt 1 91 500 4138 0 Ball bearing 1 92 500 4155 0 Screw 2 93 500 4157 6 Screw 4 94 500 1572 9 Gearbox 1 95 500 1575 3 Insulating sleeve 1 96 500 4153 3 Seal 1 97 500 1579 6 Hex nut 4 99 ...

Страница 17: ...0 Valve seat 1 124 500 5864 9 Plunger 1 125 500 5869 0 O ring 1 126 500 5871 1 Adjusting nut 1 127 500 5875 4 Support ring 1 128 500 5876 2 Retaining ring 1 129 500 5877 0 Needle valve 1 130 500 5894 0 Spring 1 500 1348 3 Piston pump assembly includes items 150 156 150 500 5891 6 Pump piston 1 151 501 0365 2 Screw plug 1 152 501 0370 9 Pump piston 1 153 501 0369 5 Washer 1 154 501 0366 0 Sealing w...

Страница 18: ...Fax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc www greenlee com ...

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