GreenEcoTherm GP 18 sc Скачать руководство пользователя страница 34

Pellet burner GP xx sc                                                                                                 34 

 
7. 

FAILURES AND TROUBLESHOOTING. 

 

Table 7.1. Description of the failures in the operation of a pellet burner from series “GP xx sc” 

and methods for troubleshooting.  

 

N

о

FAILURE 

CAUSE 

TROUBLESHOOTING 

1. 

In case the burner is 
mounted to a hot 
water boiler and the 
temperature in the 
heated premises is 
too low 

Insufficient heating 
output 

It  is  necessary  to  adjust  the  burner’s  heating 
output level. 

The assigned 
temperature is low  

It  is  necessary  to  check  the  circulations  water 
temperature  assignment  in  the  burner’s  control 
module. 

Low temperature 
assignment by the 
room thermostat (if 
connected)  

It  is  necessary  to  increase  the  room  thermostat 
temperature assignment. 

2. 

In case the burner is 
mounted to a hot 
water boiler and the 
temperature in the 
heated premises is 
too high 

Heating 

output, 

exceeding 

the 

consumption  

It  is  necessary  to  increase  the  burner’s  heating 
output level. 

The 

assigned 

temperature is high 

It  is  necessary  to  decrease  the  assigned 
temperature 

High temperature 
assignment by the 
room thermostat (if 
connected) 

It  is  necessary  to  decrease  the  room  thermostat 
temperature assignment  

3. 

The burner is 
switched ON but 
there is no burning 
process 

No  assignment  for 
operation 

Check  the  assignment  for  operation  by  the 
burner’s control module. 

4. 

Difficult pellets 
ignition 

The pellets are with 
low quality 

It  is  required  to  change  the  fuel,  as  its  water 
content  is  probably  higher  by  the  values  needed 
for normal operation of the appliance.  

5. 

The fuel ignition is 
accompanied by 
abnormal noise 

Insufficient chimney 
draught 

It  is  necessary  to  check  the  condition  of  the 
chimney  and  of  the  appliance,  to  which  the 
burner is mounted and to clean the ash deposits. 
After cleaning it might be necessary to adjust the 
operational  parameters  of  the  system  –  ask  for 
servicing assistance.  

6. 

Overheating of the 
appliance, to which 
the burner is 
mounted 

No heating load or 
incorrectly adjusted 
heating output level 
of the burner, or of 
the heat energy 
consuming appliance  

Check the heating system - burner - appliance for 
correct  operation  and  eventually  adjust  the 
operation  parameters  –  to  be  performed  by 
servicing specialist.  
After  the  consuming  appliance  cools  down  and 
the  failure  has  been  removed  deactivate  the 
emergency  thermostat  (unscrew  the  protection 
cover  cap,  press  the  button  and  screw  the  cap 
back), after that restart the burner. 

7. 

No fuel ignition 

No pellets in the fuel 
hopper 

The  hopper  from  which  the  burner’s  transport 
auger intakes fuel must be refueled.  

No pellets in the 
burner’s combustion 
chamber 

The  process  of  primary  fuel  ignition  can  be 
restored by restarting the pellet burner.  

Presence of non-
ignited or burned 
pellets over the 
burner’s fire-grate, 
but there is no 
burning process 

Clean  the  gathered  fuel  from  the  burner’s  fire-
grate. 
If  the  ignition  heating  element  is  damaged  or 
inactive it must be replaced.  

Содержание GP 18 sc

Страница 1: ...Pellet burner GP xx sc 1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF AN AUTOMATED PELLET BURNER FROM SERIES GP xx sc http www greenecotherm eu...

Страница 2: ...ring company requires that the technicians performing the above mentioned procedures had successfully passed the product s technical training Manufacturer ZMM Haskovo PLC Address 67 Saedinenie blvd 63...

Страница 3: ...ING TO THE CONSUMED HEATING OUTPUT 22 6 2 8 NOMINAL OPERATION MODE OF THE BURNER 22 6 2 9 OPERATION MODES OF A PELLET BURNER FROM SERIES GP xx sc 22 6 2 10 USER MENUS IN THE CONTROL MODULE OF A PELLET...

Страница 4: ...s regarding environment protection Provisions regarding installation start and adjustment All harmonized provisions of the European Union applicable for your country Please strictly observe the presen...

Страница 5: ...pellet burner from series GP xx sc is equipped with Microprocessor controller managing the burner s modules Display panel with keyboard used to manage the burner s modules Fan for fresh firing air sup...

Страница 6: ...rrent adjustments and to restore the factory settings Passwords for limiting the access to certain levels to parameters for the users and for the servicing staff Availability for operation with temper...

Страница 7: ...tity depends on the pellets ash content and on the burner s operation mode The automated pellet burner from series GP xx sc is designated for utilization of wood pellets complying with the classificat...

Страница 8: ...TS CATEGORY AD DU A 6 0 d A 0 97 DU AB 6 0 d A 0 97 DU B 0 1 6 0 d A 0 97 DU BC 0 1 6 0 d A 0 97 DU C 0 2 0 1 d A 0 97 DU CD 0 2 0 1 d A 0 97 DU D 0 3 0 2 d A 0 97 DU DE 0 3 0 2 d A 0 97 DU E 0 3 d A...

Страница 9: ...3 Sulfur content 2 0 03 0 03 0 04 Nitrogen content 2 0 3 0 3 1 0 Cuprum content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content mg kg 2 1 0 1 0 1 0 Cadmium content mg kg 2 0 5 0 5 0...

Страница 10: ...e burner s side and with availability for easy cleaning Emergency temperature sensor for protection from the so called back fire in the main module s pellets feeding pipe Control module which monitors...

Страница 11: ...unting of the burner to a boiler consumer appliance can be performed through bolts or studs and nuts The tightening of the burner has to be performed by a tool for example wrench It is not allowed to...

Страница 12: ...performed in advance regarding the burner s main module position in order to achieve reliable operation easy cleaning maintenance and servicing The burner s main module has to be mounted to the heat...

Страница 13: ...upport bar which is optional equipment to the burner s delivery kit The auger s axis has to be positioned at 45o angle relative to the horizontal plane 5 5 INFORMATION ABOUT INSTALLATION AVAILABILITIE...

Страница 14: ...bserved Maintenance and attendance of the burner must be performed in accordance to the manual for maintenance and operation The operation mode of the system a pellet burner from series GP xx sc and a...

Страница 15: ...on the display panel 6 2 2 CONNECTING AND POWER SUPPLYING OF THE BURNER All activities over the burner s electrical installation adjustments requiring dismounting of cover panels or other components...

Страница 16: ...ernal power supply through its standard plug and to wait until the fuel starts to drop from its top orifice After that it must be connected to the power supply socket of the burner s main module The b...

Страница 17: ...When the assignment is nearly reached the burner s control module decreases its heating output so called modulation of the operation mode If the circulations water temperature decreases the burner res...

Страница 18: ...eaning during operation is switched ON parameter Max comb time This parameter is in Advance menu as the access to it is password protected 6 2 5 OPERATIONAL PARAMETERS FOR ADJUSTMENT OF A PELLET BURNE...

Страница 19: ...n loaded after a few seconds the display panel shows a question whether to start the burner Activate Figure 6 3 Menu for starting a pellet burner from series GP xx sc through inviting question To star...

Страница 20: ...ft corner of the display panel over the button S the water temperature in the hot water boiler degrees Celsius The temperature value is displayed if a water temperature sensor is installed and the opt...

Страница 21: ...e with diameter 6 8mm quality category ENplus A1 ENplus A2 and ENplus B according to standard EN 14961 2 2010 or category A AB B BC C CD E EF see Tables 3 4 and 3 5 The tilting angle between the longi...

Страница 22: ...AL OPERATION MODE OF THE BURNER After completion of the burner s starting process the fuel in the burner s combustion chamber is successfully ignited and the consuming appliance to which the burner is...

Страница 23: ...of 10kW After completing the transition mode the burner transits directly to normal operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner s heating output...

Страница 24: ...6 8 To choose a submenu from the burner s controller press the button S 6 2 11 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of a heating output level of a burner from series GP xx sc This men...

Страница 25: ...r short periods of time To enter the menu EFFECT LEVEL press the button under ENTER S To switch to another menu press the button under the arrow on the display The button ESC is used to exit the menu...

Страница 26: ...n can be performed through the control module which submits command for operation of the burner Restoring of the burner s operation can be performed through changing the control module s adjustment 6...

Страница 27: ...er from series GP xx sc To enter the menu MAKE FINAL COMB press the button S and to exit cancel press the button ESC The buttons and are used to scroll through the other menus Figure 6 12 The controll...

Страница 28: ...r and consuming appliance from the ash deposits 6 5 1 EMERGENCY SHUT DOWN OF A PELLET BURNER FROM SERIES GP XX SC During operation of the burner emergency situations might occur as the burner will tra...

Страница 29: ...ions when there is assignment for operation but the control module has switched to secured mode and the burner is not operating The display panel shows a message with the failure code The reason for t...

Страница 30: ...temperature within a range of 75 85o C The reversible temperature sticker condition has to be checked every time when the burner or the consuming appliance have been attended It indicates the current...

Страница 31: ...encies and are not covered by the burner s warranty 6 9 CLEANING AND MAINTENANCE OF A PELLET BURNER FROM SERIES GP XX SC The automatic cleaning system of a pellet burner from series GP xx sc includes...

Страница 32: ...gloves provided by the manufacture company to the end users for easier and safe maintenance of the pellet burner It is necessary to clean the flexible connection tube from the dust separated by the fu...

Страница 33: ...horized technician Opening of the protection cover panel of the burner by unauthorized staff is forbidden Risk from fingers injuries during maintenance and cleaning It is recommended to use proper ind...

Страница 34: ...low quality It is required to change the fuel as its water content is probably higher by the values needed for normal operation of the appliance 5 The fuel ignition is accompanied by abnormal noise I...

Страница 35: ...ormed by servicing technician check the fuses condition and if necessary replace them with new fuses but only from the same type 9 The flame from the burning process is dim and the chimney smokes too...

Страница 36: ...necessary to adjust the appliance s operational parameters ask authorized servicing technicians for consultation and or to perform adjustments 18 Too many slag deposits in the burner s combustion cham...

Страница 37: ...l down Look for servicing assistance 5 14 The temperature sensor has measured a value under 5 o C The circulations water temperature is dangerously low and can freeze Look for servicing assistance to...

Страница 38: ...the temperature stickers 4 TEMP SENSOR LOW The temperature sensor is switched OFF Check connection of NTC sensor 5 PHOTOSENS Photic sensor failure Check the photic sensor condition replace it if neces...

Страница 39: ...Pellet burner GP xx sc 39...

Страница 40: ...transport and or unloading not performed by the manufacturing company Emergencies caused by natural disasters earthquakes fire floods and etc The requirements for installation operation and periodical...

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