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37

Table A7 - Troubleshooting Error Codes

Error 

Code 

Number

Definition

Error Display clearing ( once error condition has disappeared)

Clears itself 

when root 

problem is 

solved

Cycle 

Power 

OFF

Push 

any 

key

Up/down 

key when 

status is 

displayed

Explanation

Things to look for

4

Flame current lower 

than threshold

Control requires a strong 

enough signal to verify flame 

is present.  Signal too low.

1. Check pilot flame sense is clean.

2. Check for proper ground
3. Check wiring

4. Check for correct pilot orifice

5. Check there are no gas leaks in   pilot 

tubing

6

Flame sensed out of 

normal sequence

Control circuit is sensing 

flame rectification when there 

should be none.

1. Check gas valve
2. Check all electrical connections are tight

18

Electronic failure

Control believes it is defective 1. Try reset by cycling power or push any 

key

2. Check wiring to pilot and main valve
3. Control requires replacement

23

Flame sensed 

during Pre-purge

Primarily for induced draft 

models although present in 

vent damper software.  Pilot 

is being sensed to soon in 

ignition sequence.

1. Check gas valve
2. Check all electrical connections are tight

24

Flame sensed 

during Post-purge

Primarily for induced draft 

models although present in 

vent damper software.  Pilot 

is being sensed to late in 

shutdown sequence.

1. Check gas valve
2. Check all electrical connections are tight

32

Temperature sensor 

failure

Temperature sensor is not 

providing  expected reading.

1. Check sensor is plugged into control 

board

2. Check sensor wiring is not damaged
3. Scroll display reading to "bt" and hold 

sensor bulb securely in you hand.  It 

should read a temperature close to body 

temperature. If not, replace sensor.

55

Damper end switch 

failed to close

Vent damper must confirm it 

is open (switch closes to do 

this).  Control did not receive 

this signal after waiting one 

minute, and is still waiting.

1. Check vent damper harness is securely 

connected to both vent damper and 

control board.

2. Check vent damper harness is not 

damaged.

3. Check vent damper mechanism is 

operating freely.

4. See Appendix B

56

Damper end switch 

failed to open

Vent damper must confirm 

it is closed (switch opens 

to do this) after a heat call.  

The control did not receive 

this signal after waiting one 

minute, and is still waiting.

1. Check vent damper harness is 

connected to both vent damper and 

control board.

2. Check vent damper harness is not 

damaged.

3. Check vent damper mechanism is 

operating freely.

4. See Appendix B

57

Flame rod shorted 

to burner ground

Control did not detect a 

voltage difference between 

flame sense wire and ground.

1. Check flame sense wire on pilot 

assembly is not frayed or damaged. If 

so, replace pilot assembly. 

Note! These are high temperature wires. 

DO NOT attempt field repair.

2. Check there is no moisture collecting on 

the control board.

58

AC line frequency 

error

AC frequency is incorrect or 

noisy.

1. Some electric or electronic devices may 

generate electromagnetic interference. 

Verify none is present.

2. Check thermostat connection.

APPENDIX A - CONTROL MODULE

 PN 240012807, Rev. C [11/15/2020]

Содержание GMGW-060K

Страница 1: ...TENANCE MANUAL Models GMGW 060K GMGW 150K GMGW 095K GMGW 175K GMGW 120K GMGW 205K GMGW 235K Tested For 50 psi ASME Working Pressure C S A Certified For Natural Gas Or Propane Manufactured by ECR Inter...

Страница 2: ...7 Wire Diagrams Document Package Junction Box Circulator Harness Items found in parts box included with your boiler Information and specifications outlined in this manual in effect at the time of prin...

Страница 3: ...ectrical 24 10 1 Electrical Wiring 24 10 2 Thermostat Installation 24 11 Wiring Diagram 25 12 Lighting Instructions 27 12 1 Lighting Procedure For Boiler With Intermittent Pilot System 27 12 2 Operati...

Страница 4: ...24 1 8 24 1 8 24 1 8 24 1 8 613 mm 613 mm 613 mm 613 mm 613 mm 613 mm 613 mm H Flue Diameter 4 5 6 6 7 7 7 102 mm 127 mm 153 mm 153 mm 178 mm 178 mm 178 mm Supply Return Tappings 1 1 4 NPT 1 1 4 NPT 1...

Страница 5: ...and all requirements before beginning installation FOR YOUR SAFETY READ BEFORE OPERATING Hot Water Can Scald Water heated to temperature for clothes washing dish washing and other sanitizing needs can...

Страница 6: ...Current NIOSH recommendations can be found on the NIOSH website https www cdc gov niosh topics silica NIOSH approved respirators manufacturers and phone numbers are also listed on this website Wear lo...

Страница 7: ...evel solid base as near chimney as possible and centrally located with respect to heat distribution system as practical 6 Horizontal vent run to chimney shall be as short as practicable Refer to NFPA...

Страница 8: ...ne etc Cleaning Solvents Hydrochloric acid muriatic acid Cements adhesives and glues Photo processing plants Garages with workshops Furniture refinishing areas and establishments Laundry Chemicals Lau...

Страница 9: ...and or hot water during operation Discharge line shall A connect to relief valve outlet and piped down to safe point of disposal Check local codes for maximum distance from floor or allowable safe poi...

Страница 10: ...a possibility install appropriate safeguards and alarms on the heating system to prevent property damage due to frozen and burst pipes should the boiler heating system become inoperative due to a pow...

Страница 11: ...g cycle Do not expose boiler and piping to freezing temperatures Note WARNING Asphyxiation hazard Gradual flueway blocking resulting from condensate induced corrosion may block boiler passages resulti...

Страница 12: ...losed water heating system Do not use automotive or ethylene glycol Do not expose boiler and piping to freezing temperatures Note Boiler installed above radiation level or as required by authority hav...

Страница 13: ...CONNECTING SUPPLY RETURN PIPING Figure 4 3 Bypass Piping With Automatic Mixing Valve BACK FLOW VALVE PIPING LEGEND PURGE VALVE DRAIN VALVE ASME RELIEF VALVE Back Flow Valve PN 240012807 Rev C 11 15 2...

Страница 14: ...PIPING Figure 4 4 Bypass Piping Fixed Low Temp Only With Zone Valve BACK FLOW VALVE PIPING LEGEND ASME RELIEF VALVE Manually adjust until proper system temperature is reached Drain Valve Drain Valve...

Страница 15: ...TING SUPPLY AND RETURN PIPING Figure 4 5 Bypass Piping 4 Way Valve Option With Circulator On Supply side BACK FLOW VALVE PIPING LEGEND ASME RELIEF VALVE Back Flow Valve Drain Valve PN 240012807 Rev C...

Страница 16: ...Figure 4 6 Single Zone System With DHW Priority BACK FLOW VALVE PIPING LEGEND 4 CONNECTING SUPPLY AND RETURN PIPING ASME RELIEF VALVE Back Flow Valve Drain Valve Purge Valve PN 240012807 Rev C 11 15 2...

Страница 17: ...uires all domestic hot water DHW installations use an anti scald valve Local codes may require additional equipment expansion tank relief valves etc Select and size equipment to suit installation and...

Страница 18: ...ir Infiltration Rate See Table 5 1 for space with boiler only Use equation for multiple appliances Do not use an air infiltration rate ACH greater than 0 60 Volume 21 ft3 ACH x Total Input BTU HR 1 00...

Страница 19: ...exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously 5 Test for spillage at...

Страница 20: ...in good condition Installation must conform to requirements of the authority having jurisdiction or in absence of such requirements to The National Fuel Gas Code ANSI Z223 1 NFPA 54 7 4 Vent Pipe Con...

Страница 21: ...te damper so it is accessible for servicing See Figure 8 2 4 Damper must be in the open position when appliance main burners are operating 5 Boiler is equipped with factory wired harness that plugs in...

Страница 22: ...22 Figure 8 2 Vent Damper Placement Figure 8 3 Vent Damper Position Indicator 8 VENT DAMPER INSTALLATION INSTRUCTIONS PN 240012807 Rev C 11 15 2020...

Страница 23: ...ER Fire Hazard Do not use matches candles open flames or other methods providing ignition source Failure to comply will result in death or serious injury WARNING Fire explosion asphyxiation and burn h...

Страница 24: ...ler 10 2 Thermostat Installation 1 Use a thermostat with dry contacts which does not pull any load from the control Use a separate transformer for zone valve wiring 2 Thermostat should be installed on...

Страница 25: ...odification substitution or elimination of factory equipped supplied or specified components may result in personal injury or loss of life Figure 11 1 Integrated High Limit Electronic Ignition Control...

Страница 26: ...26 11 WIRING DIAGRAM Figure 11 2 Integrated High Limit Electronic Ignition Control PN 240012807 Rev C 11 15 2020...

Страница 27: ...fied service technician or your gas supplier 12 3 TO TURN OFF GAS TO THE APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off all electric power to the appliance if service is to be performed 3...

Страница 28: ...ese instructions could result in death or serious injury A Power remains off until boiler water temperature drops below high limit setting B Circulator continues to operate under this condition until...

Страница 29: ...lamp in flue collector through draft relief opening or flue inspection cover With mirror positioned above burners flue gas passageways can be checked for soot or scale Follow this procedure to clean...

Страница 30: ...uildup Area around boiler shall be clear and free of combustible materials gasoline and other flammable vapors and liquids Free flow of combustion and ventilating air to boiler and boiler room shall n...

Страница 31: ...column from specified pressure listed on boiler rating plate 7 Primary air adjustment is not necessary therefore air shutters are not furnished CHECK SAFETY CONTROL CIRCUIT Test ignition system safet...

Страница 32: ...e to be 120 Volts 15 Amps 60 Hz The MEA number for the this boiler is 19 79 E 1 Input rating for sea level to 2 000 ft 610m above sea level United States over 2000 ft 610m above sea level Reduce input...

Страница 33: ...ntial 15 F default setting adjustable between 10 and 30 F F_ Degrees Fahrenheit Press UP or DOWN button until parameter has reached desired value After 60 seconds without any button inputs control aut...

Страница 34: ...tch closes to do this The control is waiting for this to occur This may last up to one minute If the vent damper switch has not closed after one minute ERR 55 will be displayed e 17 Diagnostics Anothe...

Страница 35: ...2 hard lockouts on this model m 15 Wait for limit to close One of the safety limits rollout vent spill or low water cutoff has been activated Control will resume normal operation once limit is reset U...

Страница 36: ...models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module cannot be repaired If it malfunctions it must be replaced Use only...

Страница 37: ...ted reading 1 Check sensor is plugged into control board 2 Check sensor wiring is not damaged 3 Scroll display reading to bt and hold sensor bulb securely in you hand It should read a temperature clos...

Страница 38: ...Check all electrical connections are tight 3 Check pilot rod is clean 4 Check for adequate draft 5 Check for adequate combustion air 64 Soft Lockout Internal failure Control is sensing something wron...

Страница 39: ...module and pilot burner igniter sensor Check for good metal to metal contact between pilot burner bracket and the main burner Check ground lead from GND BURNER terminal on module to pilot burner Veri...

Страница 40: ...lockwise to increase pilot flame Following adjustment always replace pilot adjustment cover screw and tighten firmly to assure proper gas control operation Figure 12 1 page 27 3 If pilot does not stay...

Страница 41: ...turns to closed position 4 Return thermostat to desired position 5 Place vent damper in open position to permit burner operation by using HOLD DAMPER OPEN switch located on damper controller 6 Thermos...

Страница 42: ...o step v v Place jumper wire across orange and yellow wires in Molex plug see Figure 4 This will create bypass of the damper boiler should then ignite If boiler ignites Go to section B 4 Vent Damper T...

Страница 43: ...POWER Between 4 1 When calling for heat 1 Thermostat not calling for heat 2 Burned out heat anticipator 3 Loose or broken connections 4 Off On operating limit pressure control or low water cut off 5...

Страница 44: ...OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE An external energy management system is installed that reduces the boiler water temperature as the heating load decre...

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