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Foreword

Three-Phase UPS (10kVA-160kVA) Series

User Manual

Provides additional information to emphasize or supplement

important points in the main text.

Product standard: Q/ZZKJ 001

Change History

Changes between document issues are cumulative. The latest document issue contains all the changes

made in earlier issues.

Issue 001 (2018-12-07)

First issue.

Содержание 100KVA: 120KVA

Страница 1: ...Three Phase UPS 10kVA 160kVA Series User Manual...

Страница 2: ......

Страница 3: ...ual quotes the safety symbols these symbols used to prompt users to comply with safety matters during installation operation and maintenance Safety symbol meaning as follows Symbol Description Alerts...

Страница 4: ...onal information to emphasize or supplement important points in the main text Product standard Q ZZKJ 001 Change History Changes between document issues are cumulative The latest document issue contai...

Страница 5: ...y Warning Label Setting 5 1 1 6 Measure with Electricity 5 1 2 Operation and Maintenance Requirements 6 1 3 Environment Requirements 7 2 Overview 8 2 1 Product Intro 8 2 1 1 Features 8 2 2 Operating P...

Страница 6: ...Box 29 2 7 6 Top Waterproof Cover 29 3 Installation 31 3 1 Installation Annuncements 31 3 2 Installation Process 32 3 3 Installation Preparation 32 3 3 1 Tools 32 3 3 2 Installation Environment 34 3...

Страница 7: ...Information Management 70 4 3 1 Working Status 70 4 3 2 Event Log 71 4 3 3 User Log 71 4 3 4 Device Information 71 4 4 Setting Management 73 4 4 1 System Manage 74 4 4 2 Battery Manage 75 4 4 3 Log M...

Страница 8: ...m Operation 88 5 5 1 Start Series System 88 5 5 2 Close Series System 88 6 Routine Maintenance 89 6 1 UPS Status Checking 89 6 1 1 Safety Precautions 89 6 1 2 Preventive Maintenance 89 6 2 Battery Mai...

Страница 9: ...eration instructions in this section carefully to avoid accident The DANGER WARNING CAUTION instructions in the manual are not all the safety announcements that you must abide by there are just the su...

Страница 10: ...htning storm it is strictly prohibited to perform high voltage and AC operation as well as in the tower or the mast The atmosphere will generate a strong electromagnetic field in a lightning storm The...

Страница 11: ...e electric shock No liquid or other objects are allowed to enter the UPS The UPS is class C3 device If used in resident living it may cause wireless interference User should take actions to avoid the...

Страница 12: ...cathode of the battery The battery wiring must be tightened It is strictly prohibited to touch any two wiring terminals of battery or the bare terminals of wires simultaneously or it may cause battery...

Страница 13: ...tallation or daily maintenance please comply with the related standards Set warning labels at the switches of input end and output end to avoid wrongly switch on and even cause accident Set warning la...

Страница 14: ...dismantling power cables is prohibited when power on Please switch off the power switches before mounting or dismantling power cables Before connecting make sure the cable connection cable labels are...

Страница 15: ...to the ground Drilling holes on the cabinet is prohibited Inappropriate drilling will damage the components inside the UPS Metal debris generated by drilling will lead to circuit board short circuit...

Страница 16: ...ent which thoroughly solves the electric system problems such as impulse and interference of power grid and ensure the load works normally Precise mains synchronization system The output and power gri...

Страница 17: ...th manual bypass maintenance This series UPS are designed with bypass maintenance channel to ensure supply power for load when maintenance Reliable EMC performance The UPS pass the authority instituti...

Страница 18: ...rectifier to supply power for inverter and charge the batteries with enough power to supply pour power for load without transfer time when mains disconnects The basic structure is as shown in Figure2...

Страница 19: ...mplitude and phase of parallel single units and in accordance with each other strictly Any difference of amplitude or phase of voltage may generate large loop current even overload or inverter damage...

Страница 20: ...ypass power will instead of mains power to supply power for load by static switch Maintenance bypass mode When the UPS needs to be maintained or the battery needs to be replaced and at the same time t...

Страница 21: ...voltage 80KVA 80kVA 72kW 348VDC 100KVA 100kVA 90kW 348VDC 120KVA 120kVA 108kW 348VDC 160KVA 160kVA 144kW 348 VDC 2 5 Appearance and Structure The appearance of Three Phase 10kVA 160kVA series UPS as s...

Страница 22: ...2 Overview Three Phase UPS 10kVA 160kVA Series User Manual 14 Figure2 5 Appearance of Three Phase 40kVA 80kVA series UPS Figure2 6 Appearance of Three Phase 100kVA 160kVA series UPS...

Страница 23: ...2 7 Operation panel of Three Phase 10kVA 30kVA series UPS The operation panel of Three Phase 40kVA 160kVA series UPS as shown in Figure2 8 Figure2 8 Operation panel of Three Phase 40kVA 160kVA series...

Страница 24: ...f Bypass has no output 5 Battery indicator Red indicator on Battery loop abnormal such as battery disconnected low voltage alarm Green indicator off Battery loop normal 6 Load alarm indicator Red indi...

Страница 25: ...Three Phase 10kVA 30kVA series UPS with single input open door Figure2 10 Layout of Three Phase 10kVA 30kVA series UPS with two inputs open door Three Phase UPS 40kVA 80kVA The layout of Three Phase 4...

Страница 26: ...ee Phase UPS 10kVA 160kVA Series User Manual 18 Figure2 11 Layout of Three Phase 40kVA 80kVA series UPS with single input open door Figure2 12 Layout of Three Phase 40kVA 80kVA series UPS with two inp...

Страница 27: ...ual 2 Overview 19 Three Phase UPS 100kVA 160kVA The layout of Three Phase 100kVA 160kVA series UPS after opening door is as shown in Figure2 13 and Figure2 14 Figure2 13 Layout of Three Phase 100kVA 1...

Страница 28: ...sition of communication port of Three Phase 10kVA 160kVA series UPS with single input or two inputs are similar This part we take two inputs as an example to illustrate 2 6 1 RS485 Communicaiton The U...

Страница 29: ...10kVA 160kVA Series User Manual 2 Overview 21 Figure2 15 RS485 port position of Three Phase 10kVA 30kVA series UPS with two inputs Figure2 16 RS485 port position of Three Phase 40kVA 80kVA series UPS...

Страница 30: ...2 6 2 Dry Contact Communicaiton Optional for Single Input Model The UPS is equipped with dry contact port which can realize the control for the dry contact signal and the transmission Dry contact port...

Страница 31: ...60kVA Series User Manual 2 Overview 23 Figure2 19 Dry contact port position of Three Phase 40kVA 80kVA series UPS with two inputs Figure2 20 Dry contact port position of Three Phase 100kVA 160kVA seri...

Страница 32: ...n1 and pin3 is normally opened pin2 and pin3 is normal closed AA O Maintenance bypass signal LED6 on maintenance bypass on LED6 off maintenance bypass off Output port programmable Pin1 and pin3 is nor...

Страница 33: ...ol signal The signal wire is connected to pin1 and pin2 default is normally opened When it needs to set to normally closed please short circuit CN3 Input port BATT BAK Battery cabinet breaker detectio...

Страница 34: ...e Phase UPS 10kVA 160kVA Series User Manual 26 Figure2 21 SNMP card position of Three Phase 10kVA 30kVA series UPS with two inputs Figure2 22 SNMP card position of Three Phase 40kVA 80kVA series UPS w...

Страница 35: ...UPS sending signal and receiving signal crosswise the 0V signal needs to be connected 5V signal needn t to be connected but need to insulate for protection 2 7 Other Optional Accessories This series U...

Страница 36: ...es UPS is wiring from downside if user needs to connect wires from upside you can choose a wiring cabinet The wiring cabinet can be installed at the right or left of the UPS For specific selection ple...

Страница 37: ...ult our company The switch specification of corresponding model is as shown in Table2 3 Table2 3 Configuration of the battery switch box Power kVA Switch capacity A 10 32 15 50 20 63 30 100 40 200 50...

Страница 38: ...2 Overview Three Phase UPS 10kVA 160kVA Series User Manual 30 Only Three Phase 40kVA 160kVA series UPS can be equipped with top waterproof cover optionally...

Страница 39: ...ral wire live wire and ground wire in the input and output avoid short circuit Meanwhile measure the mains voltage and see if the voltage is normal When installing the batteries please connect the bat...

Страница 40: ...in the environment with no corrosive gas 3 2 Installation Process The installation process of the UPS is as shown in Figure3 1 Start Install UPS Install battery cabinet Install optionals Electrical co...

Страница 41: ...Three Phase UPS 10kVA 160kVA Series User Manual 3 Installation 33 Tools...

Страница 42: ...he UPS in the environment where with good ventilation and free of dust volatile gas salt and corrosive materials Keep the UPS far away from water heat source flammable and explosive substances Avoid d...

Страница 43: ...the whole space after paralleled should meet the space requirement in Figure3 2 Keep the air vents on the front panel and top panel of the UPS unblocked to facilitate ventilation and heat dissipation...

Страница 44: ...10 RNBS8 6 30 74 16 RNBS14 6 16 RNBS14 6 16 RNBS14 6 78 16 RNBS14 6 40 99 25 DT 25 25 DT 25 16 DT 16 103 35 DT 35 50 120 35 DT 35 35 DT 35 25 DT 25 129 50 DT 50 60 142 50 DT 50 50 DT 50 25 DT 25 155...

Страница 45: ...16 60 91 25 DT 25 25 DT 25 16 DT 16 80 121 35 DT 35 35 DT 35 25 DT 25 100 152 50 DT 50 50 DT 50 25 DT 25 120 182 70 DT 70 70 DT 70 35 DT 35 160 242 120 DT 120 120 DT 120 70 DT 70 The cross sectional...

Страница 46: ...50 120 150 76 100 129 150 60 142 150 91 100 155 200 80 185 200 121 150 220 250 100 229 250 152 200 275 320 120 271 320 182 200 330 400 160 356 400 242 250 440 630 The recommended switch above is just...

Страница 47: ...e gently and avoid impacting or dropping If the UPS needs to be stored for long time after unpacking it is suggested to pack the UPS by original plastic bag During transporting it is prohibited to til...

Страница 48: ...unpacking place should be as close as possible to the installation place Step 1 Check if the package appearance is in good condition and if there has any transportation damage If damaged please infor...

Страница 49: ...h the packing list and check if the accessories mode is complete and proper If the accessories lack or model wrong please take note and contact the Company or local agency of our company Step 5 After...

Страница 50: ...3 Installation Three Phase UPS 10kVA 160kVA Series User Manual 42 Figure3 6 Bolt position of Three Phase 40kVA 80kVA series UPS Figure3 7 Bolt position of Three Phase 100kVA 160kVA series UPS End...

Страница 51: ...stallation and maintenance when the UPS is installed on the ground it needs to reserve the wire groove as shown in Figure3 8 Figure3 8 Wiring groove diagram The wiring groove of Three Phase 10kVA 160k...

Страница 52: ...3 Installation Three Phase UPS 10kVA 160kVA Series User Manual 44 Figure3 9 Size of Three Phase 10kVA 30kVA series UPS Figure3 10 Size of Three Phase 40kVA 80kVA series UPS...

Страница 53: ...kVA series UPS Step 2 Drill 16 5 holes on the ground by impact drill according to the installation hole size of pedestal The pedestal installation hole size of each model is as shown in Figure3 12 Fig...

Страница 54: ...Pedestal installation size of Three Phase 40kVA 80kVA series UPS top view Figure3 14 Pedestal installation size of Three Phase 100kVA 160kVA series UPS top view Step 3 Install expansion bolts M12 The...

Страница 55: ...bolt 4 Screw out the bolt take down the spring gasket and flat gasket Figure3 15 Expansion bolt structure and installation The expansion tube shouldn t be higher than the ground which is to avoid affe...

Страница 56: ...ur supporting foots simultaneously to avoid tilting 3 Put equipped board at the front of UPS and push UPS to ground through board and move it to the installed anchor frame and fasten it by bolts Figur...

Страница 57: ...and fasten it by bolts End 3 6 Electrical Connection 3 6 1 Single unit When wiring make sure that wires are connected with terminals tightly Do not make any poor connection or connect wires reversely...

Страница 58: ...ation Three Phase UPS 10kVA 160kVA Series User Manual 50 Figure3 18 Bottom wiring hole diagram of Three Phase 10kVA 30kVA series UPS Figure3 19 Bottom wiring hole diagram of Three Phase 40kVA 80kVA se...

Страница 59: ...60kVA Series User Manual 3 Installation 51 Figure3 20 Bottom wiring hole diagram of Three Phase 100kVA 160kVA series UPS Figure3 21 Wiring terminal diagram of Three Phase 10kVA 30kVA series UPS with s...

Страница 60: ...VA 160kVA Series User Manual 52 Figure3 22 Wiring terminal diagram of Three Phase 10kVA 30kVA series UPS with two inputs front view Figure3 23 Wiring terminal diagram of Three Phase 40kVA 80kVA series...

Страница 61: ...User Manual 3 Installation 53 Figure3 24 Wiring terminal diagram of Three Phase 40kVA 80kVA series UPS with two inputs front view Figure3 25 Wiring terminal diagram of Three Phase 100kVA 160kVA serie...

Страница 62: ...Figure3 25 and Figure3 26 When performing wiring for Three Phase 40kVA 160kVA series UPS with two inputs if there is only one route of input connect U V W of mains with U V W of bypass respectively b...

Страница 63: ...e wires of UPS1 to the bypass input of UPS2 on the base of phase sequence and connect the output neutral wire of UPS1 to the input neutral wire of UPS2 First please ensure the UPS2 is two routes input...

Страница 64: ...Phase UPS 10kVA 160kVA Series User Manual 56 Figure3 27 Series wiring diagram of Three Phase 40kVA 80kVA series UPS with two inputs Figure3 28 Series wiring diagram of Three Phase 100kVA 160kVA series...

Страница 65: ...power phase is the same Before powering check if the input phase of each UPS is separately corresponding Step 1 Dismantle the bottom wiring cover plates of each UPS according to 3 6 1 Step 1 Step 2 Co...

Страница 66: ...Phase UPS 10kVA 160kVA Series User Manual 58 Figure3 29 Parallel port position of Three Phase 10kVA 30kVA series UPS with two inputs Figure3 30 Parallel port position of Three Phase 40kVA 80kVA series...

Страница 67: ...ee Phase 100kVA 160kVA series UPS with two inputs The parallel system s output neutral wire and wires of phase U phase V phase W are connected from the copper terminals and short circuit at the load e...

Страница 68: ...10kVA 160kVA Series User Manual 60 Figure3 33 Parallel system wiring diagram of Three Phase 40kVA 80kVA series UPS with single input Figure3 34 Parallel system wiring diagram of Three Phase 100kVA 160...

Страница 69: ...ies User Manual 3 Installation 61 Figure3 35 Parallel system wiring diagram of Three Phase 100kVA 160kVA series UPS with single input Figure3 36 Parallel system wiring diagram of Three Phase 100kVA 16...

Страница 70: ...0kVA Series User Manual 62 When there are several UPS in the parallel system the wiring diagram of parallel wires is as shown in Figure3 37 PALL 1 PALL 2 UPS 1 PALL 1 PALL 2 UPS 2 PALL 1 PALL 2 UPS N...

Страница 71: ...ent temperature remaining discharge time status Phase voltage line voltage current frequency load KVA KW PF Output voltage electrolysis working time Output voltage frequency Chare current T compensati...

Страница 72: ...rd it will enter the monitoring page otherwise it can t power on Figure4 2 Power on password page After establishing the communication it will enter the monitoring page as shown in Figure4 3 Figure4 3...

Страница 73: ...utput is overload or under voltage the icon will be on and show Information management Setting management 4 2 2 Working Status There are five main working statuses without energy transmission status m...

Страница 74: ...4 Touch Screen Operation Three Phase UPS 10kVA 160kVA Series User Manual 66 Figure4 5 Mains inverting status Figure4 6 Battery inverting status Figure4 7 Bypass output status...

Страница 75: ...t will enter bypass information page It shows phase voltage line voltage frequency If setting the delayed start bypass it will shown Delayed start bypass in progress as shown in Figure4 9 Figure4 9 By...

Страница 76: ...charging it will shows charge current Besides the page also shows battery temperature battery remaining time and battery status as shown in Figure4 11 If it exists battery under voltage alarm and the...

Страница 77: ...Figure4 12 Figure4 12 Output information 4 2 7 Warning Information When UPS is working if UPS failure it will popup the abnormal information window After closing the window if you want to view the abn...

Страница 78: ...igure4 14 It shows working status event log user log and device information Figure4 14 Information management page 4 3 1 Working Status In the information management page click Working Status icon and...

Страница 79: ...ry as shown in Figure4 16 Figure4 16 Event log page 4 3 3 User Log In the information management page click User Log icon and it will enter the user log page It shows user setting information setting...

Страница 80: ...f the probation has not reached and it wants to close the probation click the unlock icon and it will enter the probation unlock login page Enter the unlock code if it is right it will enter the unloc...

Страница 81: ...ill enter user login page as shown in Figure4 21 There are two kinds of passwords read only authority and settable authority It can limit the read and write operation by the different authority In the...

Страница 82: ...system manage page In the page it can set system parameters such as bypass voltage bypass frequency range ECO mode ECO voltage range etc as shown in Figure4 23 Figure4 23 System manage page When set a...

Страница 83: ...gure4 24 Set fail prompting page Figure4 25 Set success prompting page 4 4 2 Battery Manage In the device management page click Battery Manage icon and it will enter battery manage page In the page it...

Страница 84: ...igure4 26 Battery manage page In the battery configuration page it can set charge current and temperature compensation as shown in Figure4 27 Figure4 27 Battery configuration page In the battery test...

Страница 85: ...age In the page it can clear or backup log When click clear log icon it will popup a window to confirm whether to clear log or not If yes it will clear user log event log and the electrolytic capacito...

Страница 86: ...time language backlight brightness etc as shown in Figure4 31 Figure4 31 Screen set page Date time gets from build in clock 4 4 5 Password Set In the device management page click Password Set icon an...

Страница 87: ...word set page 4 4 6 Communication Set In the device management page click Communication Set icon and it will enter communication set page In the page it can set the communication parameters of upper c...

Страница 88: ...capacity and load is off 3 Check if there is no short circuit between live wire and live wire live wire and neutral wire live wire and ground wire in input as well as in output 4 Check if the AC volta...

Страница 89: ...requently When UPS works steadily it can turn on load Some devices generate large current when startup and may lead to overload protection It is better to start them first Start the high power devices...

Страница 90: ...voltage value Step 5 Switch on output switch End 5 2 2 Start Load Step 1 Observe indicators on the panel to judge working status of UPS If indicator shows UPS works in the mains inverting status or ba...

Страница 91: ...letely Step 4 Switch off bypass switch Before switching off bypass switch it must ensure the output load aren t work Otherwise the output will have no electricity which will lead to the user device po...

Страница 92: ...witch output switch and external battery cabinet switch When the panel powers down about 10 minutes it can do the maintenance End 5 3 2 Transfer From Maintenance Bypass Status to UPS Status Step 1 Swi...

Страница 93: ...d the rectifier indicator will be on About 15s later the DC BUS voltage will be established completely Step 3 Start UPS1 inverter system When startup press ON combination button About 30s later the gr...

Страница 94: ...allel is normal by multimeter and clamp meter respectively If the voltage is less than 10V UPS2 output is normal or it is abnormal Normal Step 11 Abnormal Step 12 Step 11 Switch on the output switch o...

Страница 95: ...in the distribution box which connects with the faulty UPS Close the faulty UPS according to shutdown procedures Figure5 1 Remove faulty UPS from parallel system When the parallel system works normall...

Страница 96: ...then start UPS2 The startup operation of single unit refers to 5 2 1 Start UPS 5 5 2 Close Series System Close UPS2 first and then close UPS1 The shutdown operation of single unit refers to 5 5 2 Clo...

Страница 97: ...inside UPS Before maintenance use a multi meter to check the voltage and make sure that UPS is completely shut down and stay in safe status Before operating take off conductive objects such as rings w...

Страница 98: ...time should be no less than four hours In high temperature areas charge and discharge battery once every two months The charging time should be no less than four hours If battery don t discharge for...

Страница 99: ...e UPS 10kVA 160kVA Series User Manual 6 Routine Maintenance 91 6 3 Fan Maintenance Check if fans work properly and air vents aren t blocked periodically If a fan stops running maintenance or replace i...

Страница 100: ...nt to solve problem please contact with local agency or dealer to deal with Table7 1 Common troubleshooting No Abnormal phenomena Fault diagnosis and checking items Solution 1 red indicator is on Chec...

Страница 101: ...ind the short circuit point turn off inverter and then restart inverter Check if the input mains is power down and battery has under voltage protection When mains is normal self start UPS 6 indicator...

Страница 102: ...ault When UPS failure press OFF combination button to shut down UPS connect maintenance bypass and switch off the input output switch of UPS which is to supply power for load and avoid UPS damage agai...

Страница 103: ...ton Don t carry UPS with the objects that inflammable explosive or corrosive Don t put UPS on the open air storage when midway transshipment Leaching and mechanical damage by rain snow or liquid objec...

Страница 104: ...V AC 25 Phase Three phase four line PE Input frequency Hz 40 70 Bypass Rated input voltage V AC 380 400 415 L L Bypass synchronization tracking range Hz 50 60 10 Optional 5 Phase Three phase four lin...

Страница 105: ...0min later turn off bypass 170 200 rated load 1min later turn off bypass 200 above rated load turn off bypass immediately Output method Copper bar Environment Operating temperature 5 40 Storage temper...

Страница 106: ...00 400 430 450 520 600 650 825 Other features Alarm function Mains abnormal UPS failure battery under voltage output overload etc Protection function Battery under voltage protection overload protecti...

Страница 107: ...s and Abbreviations 99 B Acronyms and Abbreviations A AC Alternating Current D DC Direct Current DSP Digital Signal Processor E ECO Energy Control Operation EPO Emergency Power Off I IEC International...

Страница 108: ...eviations Three Phase UPS 10kVA 160kVA Series User Manual 100 PE Protective Earthing R RS232 Recommend Standard232 RS485 Recommend Standard485 S SNMP Simple Network Management Protocol U UPS Uninterru...

Страница 109: ...4402 02654 001...

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