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Great Plains Manufacturing, Inc.

Corporate Office: P.O. Box 5060

Salina, Kansas 67402-5060 USA

Table of Contents

Index

Содержание YP2425F

Страница 1: ...0 YP4025F 1630 and YP4025F 1670 YP2425F and YP4025F Dry Fertilizer Seeder Read the operator manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without...

Страница 2: ...Table of Contents Index Table of Contents Index...

Страница 3: ...Weights 10 Typical YP4025F Weights 10 Loading Materials 11 Loading Seed 11 Loading Fertilizer 12 Changing Seed Box or Hopper 13 Air Systems Operation 14 Seeding System Overview 15 Fertilizer System O...

Страница 4: ...55 Planter Control Channel Setup 56 Valve Calibration 57 Row Monitor Setup 57 Speed Set Calibration Setup 58 Accessory Sensor Setup 59 Hopper Assignment 59 RPM Assignment 59 Clutch Folding Module CFM...

Страница 5: ...not avoided will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING i...

Страница 6: ...chemicals can be dangerous Improper use can seriously injure persons animals plants soil and property Inhaling smoke from any type of chemical fire is a serious health hazard Store or dispose of unus...

Страница 7: ...r for material loading material unloading hopper cleaning or meter maintenance Clean hopper by power washing from outside hopper top Perform meter maintenance by removing meter from bottom of empty ho...

Страница 8: ...afety Decals Safety Reflectors and Decals Your YP2425F and YP4025F Dry Fertilizer Seeder comes equipped with decals in place They were designed to help you safely operate your implement Read and follo...

Страница 9: ...31165 848 510C Caution Wear Eye Protection On upper left facet of fertilizer and seed hoppers 2 total See page 11 for further information 31164 848 520C Caution Possible Chemical Hazard On upper left...

Страница 10: ...d DICKEY john IntelliAg seed monitor and hydraulic meter drive Intended Usage Use the YP2425F and YP4025F Dry Fertilizer Seeder only to apply dry granular fertilizer and or plant seeds compatible with...

Страница 11: ...follow the directions to remain safe avoid serious damage to equipment and ensure desired field results Note Useful information related to the preceding topic Right hand and left hand as used in this...

Страница 12: ...first time and periodically thereafter certain adjustments and calibrations are required See the Operator manual for these procedures Initial Setup See the Operator manual Appendix B for pre delivery...

Страница 13: ...fertilizer hopper lid meter inlet and outlet manifolds Planter Folding and Raising The YP24 YP40 DF seeder feature does not affect raising lowering folding unfolding or tongue operations Material Loss...

Страница 14: ...duction of Control Risk Material loaded prior to travel increases stopping distance and increases the need for caution in turns and braking Typical YP2425F Weights Typical YP4025F Weights Other than c...

Страница 15: ...rds Seed may present a dust inhalation hazard Treated seed may present a chemical exposure hazard Wear eye protection Wear a dust mask or respirator Wear other protective equipment specified by the se...

Страница 16: ...le Engage shackle with hook Close handle 8 Swing up and latch railing if lowered for auger operations Close lid handle for operations or short term parking For long term storage do not engage hook or...

Страница 17: ...does not generally apply to the YP2425F 2470 YP4025F 1630 and YP4025F 1670 Using a standard 82bu hopper requires substantial disassembly of the planter seed cart structure and modifications to the air...

Страница 18: ...ve Hydraulic Fan Slide Gate Meter Inlet Vent Fan RPM Sensor Air Box Seed Inlet Seed Meter Butterfly Valve Seed Leg Seed Level Sensor Meter Drive Manifold Air Inlet Air Box Manifold Outlet Seed Tube Se...

Страница 19: ...the air box and exits at the manifold outlets On this model planter there is one outlet port per row 10 Seed Hoses Seed hoses deliver seed to the rows On this model planter there is one hose per row...

Страница 20: ...18 3 3 3 3 2 2 13 3 3 2 Fertilizer System Elements Excluding Drive Hydraulic Fan Level Sensor Manifold Outlets and Hoses Fan RPM Sensor Fertilizer Meter 3 Way Tower Butterfly Valve Fertilizer Leg Cali...

Страница 21: ...te from this data but can generate alarms on shaft stoppages or rpm out of limits 11 Range Gears Interchangeable Final Range Gears set the coarse rate of the flute shaft The meter system is powered by...

Страница 22: ...volume at low back pressure ensuring full motor performance 3 Connect the motor inlet line to a tractor remote capable of 95 liters per minute 25 gpm If a priority remote is available use it for the...

Страница 23: ...any settings that you previously developed for the material mix and rates otherwise If the tractor has fine control of remote flow rates and consistent flow at varying tractor engine rpm initially se...

Страница 24: ...r installed on the left end of the fertilizer meter shaft Although the seed monitor can report the rpm the main use is as a shaft monitor Set upper and lower rpm limits based on the fertilizer rate ch...

Страница 25: ...opper firmly making sure it is fully latched page 11 Clean out the fertilizer air system and hopper page 35 Tie the clean out and calibration doors partly open page 35 Close but do not tightly seal th...

Страница 26: ...nual Adjustment Page The Adjustment Affects Air Systems 14 Fan Speed 19 Optimal seed distribution Butterfly Valve Seed Leg 19 Consistent seed flow and disk singulation Butterfly Valve Fertilizer Leg 1...

Страница 27: ...ars creates two final drive ranges The rate chart has two page columns each based on a specific Final Drive Range The Ranges are High range which is used for higher fertilizer rates Low range which is...

Страница 28: ...ts scale setting for the target fertilizer rate To adjust the Variable Rate Gearbox Refer to Figure 10 1 Remove the hairpin cotter securing the gearbox adjustment crank 2 Rotate crank until the contro...

Страница 29: ...t the ground drive arm pivot Initial Calibration Steps 1 Set the final gear Range and variable rate gearbox adjuster from the charts on page 64 or 65 or previous calibrations of similar material 2 Hit...

Страница 30: ...alues Machine Damage Risk Do NOT turn the crank clockwise or the gearbox may be damaged Turn the crank only counter clockwise as seen from planter left facing planter right 11 Turn the crank counter c...

Страница 31: ...the gearbox may be damaged Turn the crank only counter clockwise as seen from planter left facing planter right Refer to Figure 16 22 Turn the crank counter clockwise until material is consistently ap...

Страница 32: ...rbox adjuster to the Next_Setting value For corrections of 5 or more re calibration is recommended If a Low range correction puts the Next_Setting above 90 start settings development over in High rang...

Страница 33: ...a flat level surface A paved area is ideal 3 At each coulter measure the raised tool bar height Bar_Height 4 For a 2 5cm 2in coulter depth compute the ideal raised height of the disk edge Metric Inch...

Страница 34: ...e at which the blades ride up over obstructions To adjust the coulter spring Refer to Figure 18 1 Raise the planter and install transport locks 2 Determine the new spring length desired See the table...

Страница 35: ...M or 401 571M Operator manual Air leaks Check hopper lid hopper base to airbox seal clean out and calibration door seals and delivery hoses No Fertilizer Flow all rows False positive blockage detectio...

Страница 36: ...on if necessary Ground drive arm spring has failed or gotten out of adjustment Check spring Reset Application Rate Low some rows Hose connection incorrect at manifold outlets Outside two outlets serve...

Страница 37: ...it running in reverse Check and re connect circuit hoses see 401 406M or 401 571M Operator manual Fan won t run fast enough at maximum tractor circuit setting Check butterfly valves Notes that tractor...

Страница 38: ...ushed under a falling implement 1 After using your planter for several hours check all bolts to be sure they are tight 2 Remove excess slack from chains Clean and use chain lube on all roller chains a...

Страница 39: ...planter Shut off the tractor Mount a collection tarp if only a small amount of fertilizer remains Refer to Figure 20 4 Open the calibration door rear door If the air system is empty no material may f...

Страница 40: ...residual materials at completion of planting see Material Clean Out on page 35 If however parking and storage recommendations have not been followed it is possible to have hard to remove material pre...

Страница 41: ...e balancing the space above the material A hopper that is full or merely appears full can be an entrapment hazard You can sink entirely into the material or into a void and suffocate in a matter of se...

Страница 42: ...paying particular attention to respiratory support and protection This may include contaminant detection equipment and positive ventilation to refresh air in the hopper 4 Equip the team At least one a...

Страница 43: ...idlers 2 Determine the ideal slack Long chains over 36in 91cm 1 4in per foot Vertical short chains 1 4in per foot 2 1cm m Horizontal short chains 1 2in per foot 4 2cm m 3 Measure the current slack Act...

Страница 44: ...chain total Type of Lubrication Chain Lube Quantity Coat Thoroughly Note Lubricate chains any time there is a chance of moisture and when being stored at the end of the planting season Chains Ground D...

Страница 45: ...r Pivots one zerk per pivot 16 total Type of Lubrication Grease Quantity Until grease emerges Coulter Hubs one zerk per hub 16 total Type of Lubrication Grease Quantity Until resistance is felt Ground...

Страница 46: ...one zerk per hub 1 total Type of Lubrication Grease Quantity Until resistance is felt Ground Drive Wheel Bearings Two races per hub 1 hubs 2 races total Type of Lubrication Grease Quantity Repack Cou...

Страница 47: ...lthough depicted in exploded view the tube is a weldment and the screen cannot be removed Meter Box Door Seals 2 seals per planter Inspect and replace if leaks are detected or appear imminent Meter Fl...

Страница 48: ...of Contents Index Great Plains Manufacturing Inc 403 362M Table of Contents Index 2013 03 25 Gearbox Oil 1 port per gearbox 2 total Type of Lubrication High Quality SAE 5W 30 oil Quantity 6 5 pints 3...

Страница 49: ...Wear a respirator when transferring and mixing Avoid breathing lubricant dust Not an acute hazard May cause mechanical eye or skin irritation in high concentrations As with all mineral spills minimiz...

Страница 50: ...ended Swath Command there is no provision for shutting off fertilizer flow to idled rows Lock Up Pins there is no provision for shutting off fertilizer flow to unused rows Liquid Fertilizer Carts Grou...

Страница 51: ...kW 160 to 180 hp Hydraulic Circuits 4 Closed Center 155 bar 2 250 psi 95 liters min 25 gpm Transport Width 4 5 m 14ft 10in Transport Height 3 6 m 11ft 9in 12 8 m 42ft 0in Transport Clearance 56 cm 22...

Страница 52: ...iters min 54 gpm Transport Width 4 5 m 14ft 10in Transport Height without markers 3 6 m 11ft 9in 14 9 m 49ft 0in Transport Clearance 53 cm 21in Auger Height Fertilizer 2 7 m 9ft 0in Auger Height Seed...

Страница 53: ...20 X 1 5 310 650 900 7 8 14 250 640 905 M24 X 3 480 760 1050 1 8 340 875 1230 M24 X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 121...

Страница 54: ...turing Inc 403 362M Table of Contents Index 2013 03 25 Chain Routing YP2425F See also Chain Maintenance on page 39 Ground Drive Chain Legend Sprocket or idler Tooth count Chain Pitch count Direction o...

Страница 55: ...nce Information 51 2013 03 25 Table of Contents Index 403 362M Chain Routing YP4025F See also Chain Maintenance on page 39 Ground Drive Arm Chain Legend Sprocket or idler Tooth count Chain Pitch count...

Страница 56: ...e of Contents Index Great Plains Manufacturing Inc 403 362M Table of Contents Index 2013 03 25 Ground Drive Transmission Chains YP4025F Note Gearbox reverses chain direction 125 29767 U D F B L R 82P...

Страница 57: ...as three User Levels The system loads in User Level 1 operator level at every power cycle A password is required to change to User Level 2 and 3 screens to access setup constants system configuration...

Страница 58: ...of rows assigned to each module Row Status Row Width Setup 16 At the Row Assignment screen press the Row I O button 17 Begin entering desired values using Table as reference 18 Press the Work Screen b...

Страница 59: ...t the Control Setup screen Type Planter Control Desired type of application control channel being used for a specific material The Material Type must correctly match the Control Type to be able to sel...

Страница 60: ...stablished as Planter Control any new materials established as Planter Control on the Material Setup screen are automatically added as optional materials for Planter Control channels on the Control Se...

Страница 61: ...sition The valve calibration starts immediately Keep the hydraulics engaged until the calibration completes 44 Repeat for each configured channel Row Monitor Setup 45 At the Main Work screen press the...

Страница 62: ...ensor over 100m or 400ft course See PDC Operator manual for calibration instructions Shutoff Speed 0 8 kph 0 5 mph Set desired minimum ground speed allowed before the system shuts off Minimu m Overrid...

Страница 63: ...ta items for each listed module and the Hopper s value will automatically populate if Auto Config is used to configure installed sensors Logic Level Active Lo Sets the active state to low signifying t...

Страница 64: ...ition OFF 64 If the planter has the optional hydraulic tongue the Lift Hitch switch should be in the UP Lift position during normal operation circuit controls implement lift In the Hitch position DOWN...

Страница 65: ...rview of setup constants for active control channels 73 At the Main Work screen press the Next Page button 74 Press the Summary button 75 To view specific control channel configurations press the resp...

Страница 66: ...note the Meter RPM Set low and high rpm limits for the shaft sensor If using a different field speed scale the chart rpm by the speed ratios ratio actual chart 70cm Row Spacing n a R h g i H m c 0 7 0...

Страница 67: ...of 0 96 kg liter 60 pounds per cubic foot If your material has a significantly different density see Density Adjustment on page 66 Charts are based on factory standard ground drive system sprockets w...

Страница 68: ...0 0 0 0 0 0 0 N R N R 5 N R N R 5 N R N R 10 N R N R 10 N R N R 15 N R N R 15 1 7 1 5 20 0 45 17 15 20 4 4 3 0 2 7 25 0 80 30 26 25 7 8 4 3 3 9 30 1 1 42 38 30 11 6 2 5 6 35 1 7 61 54 35 16 8 1 7 3 40...

Страница 69: ...0 N R N R 5 N R N R 5 N R N R 10 N R N R 10 N R N R 15 N R N R 15 1 6 1 4 20 0 45 15 14 20 4 4 2 8 2 5 25 0 80 27 24 25 7 8 4 0 3 5 30 1 1 39 35 30 11 5 7 5 1 35 1 7 56 50 35 16 7 5 6 7 40 2 2 73 65 4...

Страница 70: ...or 3 Multiply the target field rate by the factor to yield an adjusted chart rate 4 Look up the adjusted rate in the chart and use the settings for it Note If the adjusted chart rate would correspond...

Страница 71: ...king speed 25 crusts 3 37 38 D DANGER defined 1 decal replacement 4 decals caution chemical hazard 5 entangle crush 5 eye protection 5 warning confined space 4 decal safety 4 definitions 7 density 25...

Страница 72: ...er 18 QD Quick Disconnect 18 Quick Disconnect 18 R railing 11 12 range gears 16 17 23 rate chart 62 rate material 23 reflectors safety 4 remove meter box 37 respirator 2 return line fan 18 reverse fan...

Страница 73: ...37 VT 53 W walkboard 11 WARNING defined 1 warranty 30 wash 2 wash out 36 welding 3 wind 2 Work Screen 53 54 56 57 58 61 WSMT 53 Y YP2425F weights 10 YP2425F 2470 6 23 54 56 YP4025F weights 10 YP4025F...

Страница 74: ...70 YP2425F YP4025F Table of Contents Index Great Plains Manufacturing Inc 403 362M Table of Contents Index 2013 03 25...

Страница 75: ...Table of Contents Index Table of Contents Index...

Страница 76: ...Great Plains Manufacturing Inc Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA Table of Contents Index...

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