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3

HAZARDOUS FLUIDS

Improper handling of hazardous fluids or inhaling toxic vapors can cause extremely serious injury or death
from splashing in the eyes, ingestion, or bodily contamination.  Observe all the following precautions when
you handle hazardous or potentially hazardous fluids.

D

Know what fluid you are pumping and its specific hazards.  Take precautions to avoid a toxic fluid spill.

D

Always wear appropriate clothing and equipment, such as eye protection and breathing apparatus, to
protect yourself.

D

Store hazardous fluid in an appropriate, approved container.  Dispose of it according to all Local, State,
and Federal guidelines for hazardous fluids.

D

Secure the fluid outlet hose tightly into the receiving container to prevent it from coming loose and
improperly draining the fluid.

D

Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas. If the
diaphragm fails, the fluid is exhausted along with the air.  See 

Air Exhaust Ventilation

 on page 4.

D

Use static wire hoses when pumping flammables.

D

Keep containers closed when not in use.

WARNING

CAUTION

D

Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or
recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s)
within the substance being pumped, flushed or recirculated.

D

The pump should not be used for the structural support of the piping system. Be certain system compo-
nents are properly supported to prevent stress on the pump parts.

D

Do not allow pump to operate dry for long periods of time; this may cause unnecessary wear or damage
to the pump.

D

Maximum temperature limits are based upon mechanical stress only. Certain chemicals will significantly
reduce maximum safe operating temperatures. Consult Graymills for chemical compatibility and temper-
ature limits.

SAFETY PRECAUTIONS

United States Government safety standards have been adopted under the Occupational Safety and Health Act.  You should
consult these standards—particularly the General Standards, Part 1910, and the Construction Standards, Part 1926.

Содержание 795-08690

Страница 1: ...or using this equip ment Keep this manual handy for refer ence training Contents Warnings 2 Installation 4 Technical Data 5 Operation 7 Maintenance 8 Troubleshooting 9 Service 10 Dimensions and Mounti...

Страница 2: ...ng pressure at 100 psi 0 7 MPa 7 bar maximum incoming air pressure D Be sure that all fluids and solvents used are chemically compatible with the wetted parts shown in the Technical Data on page 5 Alw...

Страница 3: ...See Air Exhaust Ventilation on page 4 D Use static wire hoses when pumping flammables D Keep containers closed when not in use WARNING CAUTION D Verify the chemical compatibility of the pump wetted pa...

Страница 4: ...our area and type of equipment Note This pump is shipped with an optional 90_ mounting bracket In applications where priming is problematic use this bracket to mount the pump horizontally to improve p...

Страница 5: ...air inlet 3 Do not restrict the exhaust port Excessive exhaust restriction can cause erratic pump operation Fluid Lines Fig 1 On each end of the fluid manifold are a fluid IN port and a fluid OUT por...

Страница 6: ...ation the pump must exhaust through the solenoid Failure to exhaust through solenoid could cause the diaphragms to fail CAUTION 06504 Figure 2 KEY A 1 4 DDP pump B Bleed type master air valve required...

Страница 7: ...g the Pump Starting and Adjusting the Pump WARNING To reduce the risk of serious injury splashing in the eyes or on the skin and toxic fluid spills never move or lift a pump under pressure If the pump...

Страница 8: ...use varies a general guideline is to retorque fasteners every two months See the Service section for torque specifications Flushing and Storage Flush the pump to prevent the fluid from drying or free...

Страница 9: ...diaphragm 30 is ruptured Contact Graymills A diaphragm plate 50 is loose Tighten the diaphragm plate See page10 The pump exhausts air near the fluid covers The fluid covers 51 are loose or the o rings...

Страница 10: ...pressure and disconnect air line from the pump WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pres sure Relief Procedure on page 7 2 Rem...

Страница 11: ...lift the manifold covers center housing assembly off of the manifold 52 3 Remove and replace the check valves 20 being careful to orient each check valve exactly like the one it is replacing Make sure...

Страница 12: ...opera tor carelessness mis use improper application or installation abnormal use use of add on parts or equipment which damages or impairs the prop er function of the unit and modifications made to th...

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