Gravely 992018 Скачать руководство пользователя страница 26

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CHECKING THE HYDRAULIC FLUID 
LEVEL

A check of the hydraulic fluid level should be made 
daily.

NOTE: The oil level should be centered between the 
two marks on the dipstick.

To Check:

First, remove any dirt that may be around the cap on 
the tank. Remove the dipstick and check the oil level. If 
required, add Mobil 15W50 synthetic oil through the 
dipstick tube. Do not overfill.

CHANGING HYDRAULIC FLUID AND 
FILTER

The hydraulic fluid and filter should be changed every 
500 hours of operation. To drain the hydraulic oil 
reservoir, remove the filter and catch the hydraulic oil in 
a pan.

The filter for the hydraulic system is located under the 
chassis behind the left rear wheel. It is accessed from 
the rear of the unit.

To Replace the Filter

1. Unscrew the filter and dispose of properly. Allow 

tank to drain into container.

2. Place a film of oil on the new filter’s gasket.

3. Screw the filter on until it makes contact with the 

sealing surface of the filter head.

4. Turn the filter by hand, an additional 1/2 to 3/4 turn.

5. Fill the hydraulic oil reservoir to the top mark on the 

dipstick. It will take about 5 quarts. Use Mobil 
15W50 synthetic oil. Start the engine and run for 1 
to 2 minutes.

6. After shutting off the engine, check the fluid level. 

The dipstick should read the fluid level between the 
high and low markings.

7. Properly dispose of waste oil.

HYDRAULIC DRIVE FLOW TEST

Use this procedure for trouble shooting the drive 
system if the unit becomes sluggish or loss of drive 
becomes apparent. This test is to be performed one 
side at a time.

1. Block and jack the unit up so that both drive wheels 

are off the ground.

2. Place hood into the full service position.

3. Verify that the bypass valves are closed and there 

is no binding in the steering control linkage. If 
binding occurs, you will need to correct that 
problem before proceeding to the next steps.

4. Make sure hydraulic fluid level is correct.

5. Clean hydraulic hoses at the wheel motor.

6. Disconnect the hydraulic hoses at the wheel motor, 

note the proper orientation of hoses.

7. Install a bi-directional flow gauge.

8. Have someone depress center of seat to activate 

seat switch.

9. Start the engine and run at about 3/4 throttle or 

faster. Release parking brake.

10.Stroke the appropriate control lever full stroke 

forward and hold.

11.Set the hydraulic system pressure to 200-400 PSI 

by using the restriction valve. Note the GPM 
(gallon per minute) flow on the meter. While 
keeping the pump in full stroke, increase the 
hydraulic system pressure to 1000-1200 PSI by 
using the restriction valve. Note the GPM flow on 
the meter. Do not keep hydraulic system under 
pressure for an extended period of time to prevent 
damaging the hydraulic system by inducing too 
much heat to the system.

12.Open the restriction valve and move the control 

lever back to neutral. Idle unit down for a few 
seconds and shut off engine.

13.The acceptable flow drop would be less than 1 

GPM difference between the low and high 
pressure settings. If flow drop is greater than 1 
GPM, the hydro-pump will need to be repaired or 

DRIVE TRAIN

WARNING: Hydraulic Fluid can result in 
severe burns. Fluid in hydraulic system can 
penetrate skin and result in serious injury or 
death.

Be sure to stop the engine before doing any 
work on hydraulic parts.

Keep body and hands away from pin holes or 
nozzles which expel hydraulic fluid when 
under pressure. Use paper or cardboard, not 
hands, to search for leaks.

Insure all hydraulic fluid connections are tight 
and all hydraulic hoses and lines are in good 
condition before applying pressure to system.

WARNING: FOREIGN FLUID INJECTED 
INTO BODY can result in gangrene. Fluid 
must be surgically removed within a few hours 
by a doctor familiar with this form of injury.

Содержание 992018

Страница 1: ...Promaster 250Z 260Z 272Z 09254300A 8 04 Printed in USA Service Manual 992018 020 023 027 029 030 992032 033 034 035...

Страница 2: ...18 General Lubrication 18 Servicing the Battery 18 Basic Engine Maintenance 19 Belts 20 Tires 21 Mower Blades 21 Adjusting Control Levers 22 Adjusting the Parking Brake 22 Adjusting Unit To Track Stra...

Страница 3: ...imi Nazwa handlowa Nome da Marca Gravely Model Mod le Modell Model Model Modello Modelo Modell Modell Malli Model Modelo 992318 992319 Cutting Width cm Largeur de coupe cm Schnittbreite cm Maaibreedte...

Страница 4: ...10 0157 USA Signature Signature Unterschrift Handtekening Underskrift Firma Firma Signatur Namnteckning Allekirjoitus Podpis Assinatura 11 24 2003 Date Date Datum Datum Dato Data Fecha Dato Datum P iv...

Страница 5: ...ct please fill out sign and return the product registration card to Gravely UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts The replacement of any part on this unit with anything oth...

Страница 6: ...Operator s Manual Keep children and others away from unit while operating Never direct discharge toward other people Thrown objects can cause injury Look down and behind before and while backing Neve...

Страница 7: ...irect discharge toward other people Keep people away from unit while operating Shut off engine remove key and read manual before you adjust or repair unit NO STEP Always keep feet away from rotating p...

Страница 8: ...sur le canal d ejection ou sans le bac monte No operar segadora a menos que las defensas esten en posicion de operacion o el recogedor este fijo 07742300B DANGER PELIGRO Read the operator s manual Kee...

Страница 9: ...T operate unit if safety interlock is damaged or disabled Start and operate unit only when seated in operator s position Steering control levers must be in neutral PTO disengaged and parking brake set...

Страница 10: ...in fuel tank indoors Replace fuel cap securely and clean up spilled fuel Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground...

Страница 11: ...ng properly If unit does not perform as stated contact your Gravely dealer for repairs NOTE For all models when parking brake is engaged steering levers are locked in neutral Parking Brake Interlock S...

Страница 12: ...7 CV25S Cycle 4 Engine Power 25 HP 20 HP 25 HP HP KW min 1 18 6 KW min 1 14 7 KW min 1 18 6 KW min 1 Starting System Electric Fuel Tank Capacity 9 gals US 34 liters Fuel See Engine Manual Idle RPM 180...

Страница 13: ...i Kohler Kawasaki Model Number CV25S FH721V CV26S FH601V FH680V Cycle 4 Engine Power HP kw Governed RPM 25 18 6 26 19 3 19 14 1 23 17 2 Governed RPM 3600 Idle RPM 1800 Starting System Electric Fuel Ta...

Страница 14: ...10 Malfunction Indicator Light 11 Throttle Lever 12 Ignition Switch 13 Power Take Off PTO Switch 14 Steering Levers 15 Mower Lift Lever 16 Seat Adjustment Lever 17 Seat Suspension Adjustment Knob not...

Страница 15: ...ts hard cleaners or abrasives NOTE Protect painted surfaces with automotive type wax Follow Engine Manual Maintenance Schedule Perform scheduled engine maintenance Refer to Engine Manual for detailed...

Страница 16: ...ot step on mower deck 3 When service is complete lower hood and secure with hood latches Figure 4 MOVING UNIT MANUALLY Figure 5 IMPORTANT Never tow unit 1 Place hood in the full service position see S...

Страница 17: ...an seep into sealed bearings and reduce component life Bearings are sealed against dirt and debris only A unit that is excessively dirty should be cleaned before work starts Cleaning will occasionally...

Страница 18: ...oil at all pivot points and pin connections Figure 7 IMPORTANT Wipe front axle grease zerk and two front axle caster pivots clean before and after lubrication NOTE Use Stens Mix Hi Temp Grease or equi...

Страница 19: ...llation on page 19 2 Place battery on bench or other well ventilated area 3 Connect positive lead of charger to positive terminal and negative lead to negative terminal 4 Charge battery according to t...

Страница 20: ...and park unit refer to unit Owner s Manual 2 Remove the mower belt from the mower clutch sheave See replacing Mower Belts 3 Remove old hydro pump belt by rolling belt off right hand hydrostat sheave f...

Страница 21: ...lbs 95 Nm Put the ignition wires back on the spark plugs STEERING CONTROL NEUTRAL ADJUSTMENT If the unit has excessive creep when the control levers are in neutral adjust as follows Figure 13 Figure 1...

Страница 22: ...f steering control lever on side which is going to be adjusted Screw ball joint on or off link rod to hydrostat so that control levers align Replace rod end on lower part of steering control lever 3 I...

Страница 23: ...r and remove blocks 9 Measure height of deck at each side Measurements must be within 1 16 1 5 mm of each other 10 If measurements are out of range fix by adjusting chains on low side of deck 11 Once...

Страница 24: ...on pipe 2 Bad electrical connection 23 Sticking throttle restricted movement 44 Choked oil filter 3 Faulty starter motor 24 Exhaust pipe restriction 45 Bad solenoid switch 4 Incorrect grade of lubrica...

Страница 25: ...nd add as needed ELECTRIC CLUTCH The motor output shaft has two pulley mechanisms The top pulley is direct drive and powers the hydraulic system The lower pulley is engaged by an electric clutch and s...

Страница 26: ...e If binding occurs you will need to correct that problem before proceeding to the next steps 4 Make sure hydraulic fluid level is correct 5 Clean hydraulic hoses at the wheel motor 6 Disconnect the h...

Страница 27: ...1 2 minutes After shutting off the engine check the hydraulic fluid level The dipstick should read between the high and low markings REPLACE WHEEL MOTOR Each drive wheel is mounted to a hydraulic dri...

Страница 28: ...tivate seat switch 4 Start the engine and run at about 3 4 throttle or faster 5 Move the deck lift lever to the raise position and hold Relief pressure should be 650 psi minimum from the Hydro Gear au...

Страница 29: ...er Oil Filter Left Wheel Motor Upper Lower Right Wheel Motor Upper Lower PRESSURE RETURN SUCTION Right Pump Left Pump Oil Tank Deck Lower Deck Lift Lift Valve Reverse High Pressure Forward High Pressu...

Страница 30: ...30 Models 992020 029 030 032 033 034 035 PD1774...

Страница 31: ...Spindle 1 Bolt new spindle to mower deck 2 Place square key in position and slide pulley down the shaft Tighten bolt and washer 3 Replace belts 4 Install blade using flat washer lock washer and bolt T...

Страница 32: ...t Figure 22 To Replace the Caster Wheel 1 Support the axle to keep the wheel off the ground 2 Remove dust cap and spindle nut at top of spindle 3 Lift axle to allow caster spindle to drop out of sleev...

Страница 33: ...an the part would cost and the results may not be as good ELECTRICAL MEASUREMENTS In many electrical circuits there is some visible effect which indicates that the circuit is functioning properly A sw...

Страница 34: ...ely Internal contact Drink large quantities of water Follow with Milk of Magnesia beaten egg or vegetable oil Get medical attention immediately IMPORTANT In case of internal contact DO NOT induce vomi...

Страница 35: ...led to prevent moisture from entering and Actuating type push pull rotary momentary contact or micro switches NOTE Check that the connections to the switches are secure and that a switch is being acti...

Страница 36: ...roblems that may cause the problem The starter solenoid in the Ariens equipment is a sealed unit used to actuate the starter motor on the engines These solenoids may have three or four connections The...

Страница 37: ...nly one way Rectifiers A battery is charged through the use of an alternator located in or on the engine A charging circuit contains a rectifier because alternators produce alternating current AC and...

Страница 38: ...38 WIRING DIAGRAMS Models 992018 020 027 PD3230 PD2110...

Страница 39: ...39 Model 992029 030 034 035 PD3242...

Страница 40: ...HOUR METER BLACK PURPLE WHITE SEAT PTO RELAY OIL PRESSURE BLUE WHITE BRAKE SWITCH FUSE 30A PTO CLUTCH 1 2 PTO SWITCH 4 3 9 1 7 START RELAY REGULATOR FUEL SOLENIOD OIL LIGHT RED YELLOW PURPLE B A BLAC...

Страница 41: ...41 Models 992032 033...

Страница 42: ...ssure light is on 1 Oil pressure is low 1 Refer to Engine Manual Fuel Water separator light is on 1 Fuel water separator filter dirty or damaged 1 Clean or replace fuel water separator filter Refer to...

Страница 43: ...ulic oil level low 4 Faulty hydraulic drive system 1 Disengage parking brake 2 Close transmission bypass levers see Moving Unit Manually on page 16 3 Add hydraulic oil see Checking Hydraulic Oil Level...

Страница 44: ...GRAVELY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com...

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