Gravely 992018 Скачать руководство пользователя страница 24

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ENGINE TROUBLESHOOTING

The following troubleshooting chart is to be used to 
isolate engine problems and give possible causes and 
corrective action responses.

The troubleshooting key is generic and can be used for 
several types of engines. Use only those possible 
causes and corrective actions that apply to the 
unit.

ENGINE

TROUBLE

POSSIBLE CAUSES

(Refer to Key Below)

CORRECTIVE ACTION

Black Exhaust

1, 20, 22, 25, 29, 31, 32, 33

repair or replace

Blue/White Exhaust

4, 20, 25, 31, 33, 34

repair or replace

Difficult Starting

1, 5, 7, 8, 9, 10, 20, 21, 22, 29, 31, 32, 33

repair or replace

Erratic Running

1, 7, 8, 9, 10, 20, 21, 23, 26, 29, 33, 59, 62

repair or replace

Excessive Fuel Consumption

1, 20, 22, 23, 25, 39, 31, 32, 33

repair or replace

High Oil Pressure

4, 41

repair or replace

Knocking

22, 26, 29, 31, 33, 36, 46, 59

repair or replace

Loss of Power or System

1, 8, 10, 20, 21, 22, 23, 25, 26, 31, 32, 33

repair or replace

Low Cranking Power

2, 3, 4, 11

repair or replace

Low Oil Pressure

4, 36, 37, 39

repair or replace

Misfiring

10, 20, 25, 26, 28, 29, 32

repair or replace

Overheating

1, 19, 25,

repair or replace

Poor Compression

25, 28, 29, 31, 32, 33, 34, 59,

repair or replace

Starts and Stops

1, 6, 10, 62

repair or replace

see electrical systems

see engine service manual

Vibration

20, 23, 25, 26, 29, 33, 45, 49

repair or replace

Will Not Crank

2, 11, 45

charge battery or replace

Will Not Start

1, 10, 62

repair or replace

see electrical systems

see engine service manual

TROUBLESHOOTING KEY

1

Restriction in air cleaner

22

Incorrect grade of fuel

43

Faulty suction pipe

2

Bad electrical connection

23

Sticking throttle/restricted movement

44

Choked oil filter

3

Faulty starter motor

24

Exhaust pipe restriction

45

Bad solenoid switch

4

Incorrect grade of lubricating oil

25

Leaking cylinder head gasket

46

Incorrect piston height

5

Low cranking speed

26

Overheating

47

Damaged fan

6

Fuel tank empty

27

Cold running

48

Faulty engine mounting

7

Controls not in correct operation 
position

28

Incorrect tappet adjustment

49

Incorrectly aligned flywheel and/or 
flywheel housing

8

Blocked fuel feed line

29

Sticking valves

50

Faulty thermostat

9

Faulty fuel lift pump

30

Incorrect high pressure pipes

51

Restriction in water jacket

10

Choked fuel filter

31

Worn cylinder bores

52

Loose fan belt

11

Battery capacity low

32

Pitted valves and seats

53

Choked radiator

12

Air in fuel system

33

Broken, worn or sticking piston ring(s) 54

Faulty water pump

13

Faulty fuel injection pump

34

Worn valve stems and guides

55

Choked breather pipe

14

Faulty fuel injectors or incorrect type

35

Restriction in air cleaner

56

Damaged valve stem oil deflector (if 
fitted)

15

Incorrect use of cold start equipment 36

Worn or damaged bearings

57

Coolant level too low

16

Faulty cold start equipment

37

Insufficient oil in sump

58

Blocked sump strainer

17

Broken fuel injection pump drive

38

Bad/defective oil temperature switch

59

Broken valve spring

18

Incorrect fuel pump timing

39

Oil pump worn

60

Exhaust or vacuum pipe leak

19

Incorrect valve timing

40

Pressure relief valve sticking open

61

Bad or defective water temperature 
switch

20

Poor compression

41

Pressure relief valve sticking closed

62

Bad spark plug(s)

21

Blocked fuel tank vent

42

Broken relief valve spring

Содержание 992018

Страница 1: ...Promaster 250Z 260Z 272Z 09254300A 8 04 Printed in USA Service Manual 992018 020 023 027 029 030 992032 033 034 035...

Страница 2: ...18 General Lubrication 18 Servicing the Battery 18 Basic Engine Maintenance 19 Belts 20 Tires 21 Mower Blades 21 Adjusting Control Levers 22 Adjusting the Parking Brake 22 Adjusting Unit To Track Stra...

Страница 3: ...imi Nazwa handlowa Nome da Marca Gravely Model Mod le Modell Model Model Modello Modelo Modell Modell Malli Model Modelo 992318 992319 Cutting Width cm Largeur de coupe cm Schnittbreite cm Maaibreedte...

Страница 4: ...10 0157 USA Signature Signature Unterschrift Handtekening Underskrift Firma Firma Signatur Namnteckning Allekirjoitus Podpis Assinatura 11 24 2003 Date Date Datum Datum Dato Data Fecha Dato Datum P iv...

Страница 5: ...ct please fill out sign and return the product registration card to Gravely UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts The replacement of any part on this unit with anything oth...

Страница 6: ...Operator s Manual Keep children and others away from unit while operating Never direct discharge toward other people Thrown objects can cause injury Look down and behind before and while backing Neve...

Страница 7: ...irect discharge toward other people Keep people away from unit while operating Shut off engine remove key and read manual before you adjust or repair unit NO STEP Always keep feet away from rotating p...

Страница 8: ...sur le canal d ejection ou sans le bac monte No operar segadora a menos que las defensas esten en posicion de operacion o el recogedor este fijo 07742300B DANGER PELIGRO Read the operator s manual Kee...

Страница 9: ...T operate unit if safety interlock is damaged or disabled Start and operate unit only when seated in operator s position Steering control levers must be in neutral PTO disengaged and parking brake set...

Страница 10: ...in fuel tank indoors Replace fuel cap securely and clean up spilled fuel Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground...

Страница 11: ...ng properly If unit does not perform as stated contact your Gravely dealer for repairs NOTE For all models when parking brake is engaged steering levers are locked in neutral Parking Brake Interlock S...

Страница 12: ...7 CV25S Cycle 4 Engine Power 25 HP 20 HP 25 HP HP KW min 1 18 6 KW min 1 14 7 KW min 1 18 6 KW min 1 Starting System Electric Fuel Tank Capacity 9 gals US 34 liters Fuel See Engine Manual Idle RPM 180...

Страница 13: ...i Kohler Kawasaki Model Number CV25S FH721V CV26S FH601V FH680V Cycle 4 Engine Power HP kw Governed RPM 25 18 6 26 19 3 19 14 1 23 17 2 Governed RPM 3600 Idle RPM 1800 Starting System Electric Fuel Ta...

Страница 14: ...10 Malfunction Indicator Light 11 Throttle Lever 12 Ignition Switch 13 Power Take Off PTO Switch 14 Steering Levers 15 Mower Lift Lever 16 Seat Adjustment Lever 17 Seat Suspension Adjustment Knob not...

Страница 15: ...ts hard cleaners or abrasives NOTE Protect painted surfaces with automotive type wax Follow Engine Manual Maintenance Schedule Perform scheduled engine maintenance Refer to Engine Manual for detailed...

Страница 16: ...ot step on mower deck 3 When service is complete lower hood and secure with hood latches Figure 4 MOVING UNIT MANUALLY Figure 5 IMPORTANT Never tow unit 1 Place hood in the full service position see S...

Страница 17: ...an seep into sealed bearings and reduce component life Bearings are sealed against dirt and debris only A unit that is excessively dirty should be cleaned before work starts Cleaning will occasionally...

Страница 18: ...oil at all pivot points and pin connections Figure 7 IMPORTANT Wipe front axle grease zerk and two front axle caster pivots clean before and after lubrication NOTE Use Stens Mix Hi Temp Grease or equi...

Страница 19: ...llation on page 19 2 Place battery on bench or other well ventilated area 3 Connect positive lead of charger to positive terminal and negative lead to negative terminal 4 Charge battery according to t...

Страница 20: ...and park unit refer to unit Owner s Manual 2 Remove the mower belt from the mower clutch sheave See replacing Mower Belts 3 Remove old hydro pump belt by rolling belt off right hand hydrostat sheave f...

Страница 21: ...lbs 95 Nm Put the ignition wires back on the spark plugs STEERING CONTROL NEUTRAL ADJUSTMENT If the unit has excessive creep when the control levers are in neutral adjust as follows Figure 13 Figure 1...

Страница 22: ...f steering control lever on side which is going to be adjusted Screw ball joint on or off link rod to hydrostat so that control levers align Replace rod end on lower part of steering control lever 3 I...

Страница 23: ...r and remove blocks 9 Measure height of deck at each side Measurements must be within 1 16 1 5 mm of each other 10 If measurements are out of range fix by adjusting chains on low side of deck 11 Once...

Страница 24: ...on pipe 2 Bad electrical connection 23 Sticking throttle restricted movement 44 Choked oil filter 3 Faulty starter motor 24 Exhaust pipe restriction 45 Bad solenoid switch 4 Incorrect grade of lubrica...

Страница 25: ...nd add as needed ELECTRIC CLUTCH The motor output shaft has two pulley mechanisms The top pulley is direct drive and powers the hydraulic system The lower pulley is engaged by an electric clutch and s...

Страница 26: ...e If binding occurs you will need to correct that problem before proceeding to the next steps 4 Make sure hydraulic fluid level is correct 5 Clean hydraulic hoses at the wheel motor 6 Disconnect the h...

Страница 27: ...1 2 minutes After shutting off the engine check the hydraulic fluid level The dipstick should read between the high and low markings REPLACE WHEEL MOTOR Each drive wheel is mounted to a hydraulic dri...

Страница 28: ...tivate seat switch 4 Start the engine and run at about 3 4 throttle or faster 5 Move the deck lift lever to the raise position and hold Relief pressure should be 650 psi minimum from the Hydro Gear au...

Страница 29: ...er Oil Filter Left Wheel Motor Upper Lower Right Wheel Motor Upper Lower PRESSURE RETURN SUCTION Right Pump Left Pump Oil Tank Deck Lower Deck Lift Lift Valve Reverse High Pressure Forward High Pressu...

Страница 30: ...30 Models 992020 029 030 032 033 034 035 PD1774...

Страница 31: ...Spindle 1 Bolt new spindle to mower deck 2 Place square key in position and slide pulley down the shaft Tighten bolt and washer 3 Replace belts 4 Install blade using flat washer lock washer and bolt T...

Страница 32: ...t Figure 22 To Replace the Caster Wheel 1 Support the axle to keep the wheel off the ground 2 Remove dust cap and spindle nut at top of spindle 3 Lift axle to allow caster spindle to drop out of sleev...

Страница 33: ...an the part would cost and the results may not be as good ELECTRICAL MEASUREMENTS In many electrical circuits there is some visible effect which indicates that the circuit is functioning properly A sw...

Страница 34: ...ely Internal contact Drink large quantities of water Follow with Milk of Magnesia beaten egg or vegetable oil Get medical attention immediately IMPORTANT In case of internal contact DO NOT induce vomi...

Страница 35: ...led to prevent moisture from entering and Actuating type push pull rotary momentary contact or micro switches NOTE Check that the connections to the switches are secure and that a switch is being acti...

Страница 36: ...roblems that may cause the problem The starter solenoid in the Ariens equipment is a sealed unit used to actuate the starter motor on the engines These solenoids may have three or four connections The...

Страница 37: ...nly one way Rectifiers A battery is charged through the use of an alternator located in or on the engine A charging circuit contains a rectifier because alternators produce alternating current AC and...

Страница 38: ...38 WIRING DIAGRAMS Models 992018 020 027 PD3230 PD2110...

Страница 39: ...39 Model 992029 030 034 035 PD3242...

Страница 40: ...HOUR METER BLACK PURPLE WHITE SEAT PTO RELAY OIL PRESSURE BLUE WHITE BRAKE SWITCH FUSE 30A PTO CLUTCH 1 2 PTO SWITCH 4 3 9 1 7 START RELAY REGULATOR FUEL SOLENIOD OIL LIGHT RED YELLOW PURPLE B A BLAC...

Страница 41: ...41 Models 992032 033...

Страница 42: ...ssure light is on 1 Oil pressure is low 1 Refer to Engine Manual Fuel Water separator light is on 1 Fuel water separator filter dirty or damaged 1 Clean or replace fuel water separator filter Refer to...

Страница 43: ...ulic oil level low 4 Faulty hydraulic drive system 1 Disengage parking brake 2 Close transmission bypass levers see Moving Unit Manually on page 16 3 Add hydraulic oil see Checking Hydraulic Oil Level...

Страница 44: ...GRAVELY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com...

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