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GrassFlap Cable Installation

WARNING: PROPER CABLE INSTALLATION AND MAINTENANCE 

IS CRITICAL TO LIFE OF CABLE

4) AREAS TO PAY PARTICULAR ATTENTION TO ARE:

1. Do not bend cable wire.

2. Make certain the cable is not in a bind when the deck is raised either manually 

or when mowing.

3. Leave enough slack where the cable is tied to mower to keep out of the belts 

for the deck  to raise  and lower without straining the cable.

4. Avoid direct heat on cable, do not route near mu

ffl

er

5. Maintain recommended bend radius of 6 inches for all bends.

3) MAINTAINING THE CABLE:

1. Be sure the rubber boot is in place to keep dirt and water out of cable.

2) PROPER PEDAL HEIGHT:

1. Adjust pedal height so pedal bottoms out with full pressure to

prevent cable from carrying full weight of operator. Start with

cable 

fi

tting as shown - adjust pedal end to raise pedal, adjust

fl

ap end to lower pedal. Verify pedal height with 

fl

ap in

balance (half open) position.

DO NOT BEND

1) Improper cable routing WILL cause failure, usually within 

the 

fi

rst month of use.  The 

fi

rst 1/2 inch of cable conduit 

(black 

fl

exible part) must be straight in line with the end 

fi

tting.

Cable wire near ball must not be bent during installation.

Reference 6”radius

for ca

ble r

out

ing

.

5) MINIMUM BEND RADIUS

GrassFlap.com   

 

 

Phone: (502)594-3546 

 

 

 

 

 

7

How to set 

pedal height:

Pedal End

(1 thread showing)

Flap End

(1 thread showing)

this side

this side

Содержание 42B

Страница 1: ...8 Bushing Cable Pin Flap End 10 99 32 Bushing Spring Bolt GrassFlap 42B Installation Guide 10 99 52 Bushing Kit for Flap Hex 10 99 51 Bushing Kit for Pedal Hex 10 99 07 Cable 70 Inch 10 99 35 SE Pedal Assembly 10 99 21 Clevis Kit 10 99 07 Cable 70 Inch 10 99 51 Bushing Kit for Pedal Hex 10 99 13 RE Pedal Assembly 10 99 41 SEL Pedal Assembly 10 99 08 Cable 50 Inch 10 99 21 Clevis Kit Cable Tie ...

Страница 2: ...Instruction videos available online at http www youtube com user GrassFlap and at GrassFlap com PLEASE READ If you are having ANY ISSUES with assembly or operation Please contact us at 502 594 3546 or david grassflap com STEP 1 ...

Страница 3: ... 502 594 3546 3 STEP 3 Exmark No Drill Mount 10 99 35 2x Install no drill mount Position as shown Use bolts from step 1 or 2 3 8 x 1 bolts provided Use hammer to tap mount in place if tight no drill mount will be snug on walk behind mower Tools List Wrench 7 16 1 2 9 16 Socket 1 2 9 16 Drill Bit 11 32 1 2 Pliers Center Punch Zip Ties Hammer Drill ...

Страница 4: ...l box end wrench to hook spring over bushing spring bolt on hinge assembly GrassFlap 42B Assembly Instructions GrassFlap com Phone 502 594 3546 4 A B Bolt On Spring Mount A Place spring mount on flap so large hole on spring mount fits over nut on pivot bolt do not loosen pivot bolt nut B Install spring mount as shown using 5 16 18 x 3 4 carriage bolt provided through slot and snug ...

Страница 5: ...hole and snug jam nuts leaving minimum thread showing on fitting as shown below DO NOT connect clevis to flap at this time DO NOT OVERTIGHTEN NUTS STEP 8 A B A Reinstall belt cover B Adjust position of spring mount and tighten bolts GrassFlap 42B Assembly Instructions GrassFlap com Phone 502 594 3546 5 A B Boot Nut 1 Fixed Clevis Nut 2 ...

Страница 6: ...be visible when looking through slot on side of pedal Cable Installation step 2 PROPER PEDAL HEIGHT Minimum of threads visible between rubber boot and jam nut 1 Rubber boots is in place on cable fi ng Cable Installation step 3 MAINTAINING THE CABLE FLAP END Cable is straight for minimum inch past the end fi ng Cable Installation step 1 and 4 AREAS TO PAY PARTICULAR ATTENTION TO page 6 installation g...

Страница 7: ...n place to keep dirt and water out of cable 2 PROPER PEDAL HEIGHT 1 Adjust pedal height so pedal bottoms out with full pressure to prevent cable from carrying full weight of operator Start with cable fitting as shown adjust pedal end to raise pedal adjust flap end to lower pedal Verify pedal height with flap in balance half open position DO NOT BEND 1 Improper cable routing WILL cause failure usua...

Страница 8: ...nstall cable on pedal scan using phone camera Secure with cable tie A Once pedal is installed on mower attach cable clamp or zip tie to secure cable B Verify everything is in place and secure A Position removable clevis on pedal with clevis slot on cut out side of pedal B Insert 1 4 pin with head on same side as clevis slot C Insert cotter pin and wrap around pin to secure C A B A Slip cable wire ...

Страница 9: ... Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounting bolts B Tighten two 5 16 x 1 carriage bolts to secure pedal assembly to mower deck Option 1 Secure with zip tie Option 2 SE Pedal Cable Routing on Zero Turn WARNING First after fitting must be straight A B C D FLAP CONNECTION 3 16 Clevis Pin 10 99 22 Bushing Cable Pin Flap End 10 99 28 Flap Connection A Place 1 4 bushing ...

Страница 10: ... with head on spring side D Insert cotter pin and bend around pin Bushing Cable Pin Flap End 10 99 28 Zip Tie Cable to Pedal 2x Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounting bolts B Tighten two 5 16 x 1 hex bolts to secure pedal assembly to mower deck GrassFlap com Phone 502 594 3546 10 SEL Pedal Location Cable Routing Preferred location for SEL pedal assembly WARNING...

Страница 11: ...on 2 WARNING First after fitting must be straight Pedal Connection A Place clevis on cable ball and squarely seat in bottom of clevis B Insert 1 4 diameter pin C Insert cotter pin and wrap around pin Flap Connection A Place 1 4 bushing in flap B Slip clevis onto flap C Insert 3 16 pin with head on spring side D Insert cotter pin and wrap around pin 2x Install Pedal A Mark and drill two11 32 holes ...

Страница 12: ...use flap to move The proper opera on is to push the pedal down un l the flap approaches the half open posi on then at that point pressure on the pedal should be release to allow the pedal to rise as the flap passes the halfway point CAN THE FLAP BE POSITIONED PARTIALLY OPEN Yes the flap can be held in a par al open posi on using the foot pedal Simply hold the pedal in the desired posi on One of the ni...

Страница 13: ...f others within the vicinity of the operation of your mower 2 Keep hands feet and clothing away from rotating blades or other rotating parts while the engine is running 3 Do not attempt to open or close the flap at the discharge chute while the engine is running doing so could result in personal injury including loss of hands feet or death 4 Clear work area of objects wire rocks and debris of any ...

Страница 14: ...fected with respect to the intended use of the product e Repair or replacement as a result of Grass Flap equipment operated in a manner which is not in accord with the instructions as specified in the operator section or other instructions provided by Grass Flap Grass Flap is not responsible for nor limited to the following f Travel time overtime after hours time or other extraordinary repair char...

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