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3.1 FUEL 

SUPPLY

3.1.1 FUEL 

STORAGE

The tank should be positioned in accordance with the building 
regulations and recommendations given in BS 5410-1 (Code of 
Practice for Oil Firing - Installations up to 45kW output capacity for 
space heating and hot water supply purposes). This gives details of 
the requirements for suitable oil tank construction, tank installation, 
tank bases, fi re protection and secondary containment.
For installations of greater than 45kW output capacity, the tank 
should be installed accordance with BS 5410-2.
Oil storage tanks should comply with the following standards:
•  Plastic tanks  OFT T100
•  Steel tanks 

OFT T200

The tank capacity should be selected to suit the appliance rated 
output. Refer to BS5410-1 for guidance.

3.1.2 FUEL 

PIPES

Fuel supply pipes should be either copper or steel. Galvanised 
pipes or fi ttings should not be used.
Plastic oil supply pipe conforming to BS EN 14125 can be used for 
underground pipe runs, but must not be used above ground.
All soft copper pipe connections should preferably be made using 
fl ared fi ttings. If compression fi ttings are to be used, a suitable pipe 
insert must be fi tted into the pipe end.
Soft soldered connections must NOT be used on oil supply 
pipework.
Fuel supply pipework should be of a suitable diameter, depending 
on the type of oil supply system being used. Refer to information 
given in sections 3.1.3, 3.1.4 or 3.1.5.
Run pipes as level as possible to prevent air being trapped. Take 
the most direct route possible from tank to burner whilst locating the 
pipe where it will be protected from damage.
Pipes should be supported to prevent sagging and sleeved where 
they pass through a wall.
A metal body fuel fi lter of no better than 70 μm (micron) must be 
fi tted in the oil supply pipe close to the tank. This should be fi tted 
with suffi cient clearance around and below it to allow easy access 
for maintenance.
An isolating valve should also be fi tted at the tank, before the fi lter, 
to allow the oil supply to be shut off for the fi lter to be serviced.
A second fi lter (15 μm for Kerosene) must be located closer to the 
burner to protect the burner pump and nozzle from contamination. 
Refer to Figures 3-1 to 3-3.
A remote sensing fi re valve must be installed in the fuel supply line in 
accordance with BS540-1.
A fusible wheelhead type combined isolating/fi re valve MUST 
NOT be used in place of a remote sensing fi re valve.
The fi re valve must be located outside; just before the oil line enters 
the building, with the fi re valve sensor located above the burner.
This clip is fi tted on the wiring panel. This should be fi xed with the 

screw provided, using the small hole in the front panel of the boiler.
The fi re valve should be located after the second (15 micron) fi lter, 
i.e. between the fi lter and the point at which the oil line enters the 
building. Refer to Figures 3-1 to 3-3.
The fi re valve must have an operating temperature of between 90 
and 95°C to avoid unnecessary nuisance shut-offs to the oil supply.
A fl exible fuel hose and ¼” isolating valve are supplied lose with 
the boiler, to make the final connection to the burner.
If a two-pipe system or deaerator is to be used, the following 
additional items will be required:
•  Flexible fuel hose 

3/8

 male x

 

¼ female, 630 mm long (product 

code: 20022601)

•  3/8x ¼” BSP adaptor (product code: 3005720)
These are available to purchase from Grant Ireland.
Metal braided flexible fuel hoses should be replaced ANNUALLY 
when the boiler is serviced.

3.1.3 

SINGLE PIPE (GRAVITY) SYSTEM 

 (REFER 

TO FIGURE 31)

Head A (m)

Maximum pipe run (m)

10 mm OD pipe

12 mm OD pipe

0.5

10

20

1.0

20

40

1.5

40

80

2.0

60

100

If the storage tank outlet is at least 300 mm above the level of the 
level of the burner oil pump, a single pipe (gravity) system should 
be used.
The maximum height of the oil level above the burner oil pump 
when the tank is full, must not exceed four metres. If this height is 
exceeded, a pressure reducing valve must be fi tted in the oil supply 
pipe between the tank and the burner oil pump.
The maximum length of pipe run from the tank to the burner is limited 
by the minimum head of oil (the height of the tank outlet above the 
burner oil pump).

3.1.4 

TWO PIPE SYSTEM  

 (REFER 

TO FIGURE 32)

Head A (m)

Maximum pipe run (m)

10 mm OD pipe

12 mm OD pipe

0

35

100

0.5

30

100

1.0

25

100

1.5

20

90

2.0

15

70

3.0

8

30

3.5

6

20

If the storage tank outlet is below the level of the burner oil pump, a 
two pipe (sub gravity) system can be used.
The return pipe should be at the same level as the tank outlet, 
between 75 to 100 mm above the base of the tank. The return pipe 
should be a suffi cient distance from the tank outlet so as to prevent 
any sediment disturbed by the return entering the supply pipe from 
the tank.
A non-return valve should be fi tted in the supply pipe, along with a 
fi re valve and fi lters (refer to section 3.1.2 - fuel pipes). A non-return 
valve should also be fi tted in the return pipe if the top of the tank is 

Oil Storage and Supply System

Page 12

 3

 

OIL STORAGE AND SUPPLY SYSTEM

A galvanised tank must not be used.

Plastic tanks should be stood on a fi rm 
non-combustible base that adequately and 
uniformly supports the weight of the tank over 
its entire base area.

CAUTION

NOTE

Содержание Vortex Outdoor Module

Страница 1: ...Grant Vortex Utility Condensing Oil Boiler Range Installation and Servicing Instructions IRL DOC 0027 Rev 01 00 October 2022...

Страница 2: ...esulting from the use of this manual can be accepted by Grant Engineering Ireland ULC the author or others involved in its publication All good sold are subject to our official Conditions of Sale a co...

Страница 3: ...uitable for operation on both standard Kerosene Class C2 to EN 590 and also bio kerosene up to a 30 blend B30K All burner settings and nozzle sizes as detailed in Section 2 2 of these instructions are...

Страница 4: ...rap 20 6 9 External condensate trap tting 21 7 SEALED SYSTEMS 22 7 1 Sealed system requirements 22 7 2 Filling the sealed system 23 7 3 Venting the pump 23 7 3 Pressure relief safety valve operation 2...

Страница 5: ...list 50 13 3 Riello RDB 2 2 burners 15 26 26 36 and 36 46 51 13 4 Riello RDB 3 2 burners 46 70 55 14 DECLARATION OF CONFORMITY 56 15 HEALTH AND SAFETY INFORMATION 57 15 1 Insulation materials 57 15 2...

Страница 6: ...Vortex range of boilers are designed to comply with the maximum NOx emissions under the Energy related Products Directive ErP From the 26th September 2018 the maximum NOx emissions for all new oil red...

Страница 7: ...urchase from Grant Ireland for two pipe oil supply systems Grant product code 20022601 The temperature of the water leaving the boiler to heat the radiators and hot water cylinder is user adjustable T...

Страница 8: ...g current Amps 0 85 Oil connection BSP male on end of exible fuel hose Conventional ue draught mbar Minimum 0 087 Maximum 0 37 in wg Minimum 0 035 Maximum 0 15 Maximum operating pressure sealed open s...

Страница 9: ...ler range 4 The ue gas temperatures given above are 10 5 When commissioning the air damper must be adjusted to obtain the correct CO2 level 6 Factory settings 15 26 21kW 26 36 31kW 36 46 41kW 46 70 64...

Страница 10: ...rtex Utility 15 26 dimensions RIGHT SIDE VIEW REAR VIEW 86 142 858 LEFT SIDE VIEW PLAN VIEW 107 602 4110 4 1 5 5 235 470 693 140 166 210 352 50 200 31 710 50 50 235 INTERNAL DRAIN TRAP EXIT LEFT SIDE...

Страница 11: ...VIEW REAR VIEW PLAN VIEW 693 170 898 110 250 250 25 456 100 719 61 61 441 86 168 602 235 470 112 4 1 8 4 4110 INTERNAL DRAIN TRAP EXIT LEFT SIDE PANEL ONLY 431 LEFT SIDE VIEW PLAN VIEW RIGHT SIDE VIE...

Страница 12: ...ve sensor located above the burner This clip is tted on the wiring panel This should be xed with the screw provided using the small hole in the front panel of the boiler The re valve should be located...

Страница 13: ...6 12 9 7 4 8 5 4m Max 300mm Min 1 2 3 2 6 12 9 7 4 8 5 11 3 5m Max 10 Key to oil supply diagrams 1 Oil tank 5 External wall 9 Burner 2 Isolating valve 6 Oil lter 15 m max ltration size 10 Non return...

Страница 14: ...female connections Tiger Loop SUPPLY TO PUMP RETURN FROM PUMP SUPPLY FROM TANK Figure 3 4 Tiger loop de aeration device An external deaerator must not be tted within 500 mm of a ue terminal Always fo...

Страница 15: ...e end of the rigid oil return pipe to the deaerator or oil tank using a tting to suit the pipe size and type not supplied 5 Connect the other end of the exible fuel hose not supplied to the isolating...

Страница 16: ...ng systems BSEN 422 Code of Practice for treatment of water in domestic hot water central heating systems BS 7671 Requirements for Electrical installations IET Wiring Regulations BS 7291 Thermoplastic...

Страница 17: ...hot water central heating systems This must involve the use of a proprietary cleaner After cleaning it is vitally important that all traces of the cleaner are thoroughly ushed from the system For lon...

Страница 18: ...k between the safety valve and the boiler must be unrestricted that is no valves The discharge pipe should be run to the outside of the building and terminate so that it cannot cause injury to persons...

Страница 19: ...er of bends kept to a minimum Pipes should be adequately xed to prevent sagging i e at no more than 0 5 metre intervals 6 4 EXTERNAL PIPEWORK Ideally external pipework or pipework in unheated areas sh...

Страница 20: ...e condense trap outlet is at an angle of 48 below the horizontal This is to automatically gives a 3 fall on any horizontal runs of condense disposal pipe Refer to Figure 6 1 and see trap outlet pipe T...

Страница 21: ...n of the condensing heat exchanger as far as possible 7 Re t the rear casing panel Ensure that both edges of the rear panel are correctly located into the channels in the rear edge of both side casing...

Страница 22: ...m must be provided with the following items Diaphragm expansion vessel complying with BS EN 13831 Pressure gauge Pressure relief safety valve Approved method for lling the system 7 1 1 EXPANSION VESSE...

Страница 23: ...must be able to withstand pressures up to 3 bar Radiator valves must comply with the requirements of BS 2767 One or more drain taps to BS 2879 must be used to allow the system to be completely drained...

Страница 24: ...n the cable clamp Route the supply cable through the hole in the rear panel using the grommet supplied up to the control panel pass it through the cable clamp and connect to the boiler terminal block...

Страница 25: ...ON indicator Burner Boiler Terminal Block Figure 8 2 Wiring diagram utility boiler with seal system kit tted Br Br R 2 C 1 C 1A 2A N 7 8 9 G Y G Y G Y Bl Bl Br L L E N E 101112 5B 4B G Y G Y Bl 1 2 3...

Страница 26: ...Grey 1 2 3 4 5 6 L N E 7 8 9 10 11 12 13 L N E L N E Boiler Terminal Blocks Remove link 1 to 4 when plug in programmer is fitted Channel Programmer Figure 8 4 Utility models with 2 X 2 port valve cont...

Страница 27: ...8 6 SYSTEM WIRING USING GRANT WIRING CENTRE EP001 Electrical Page 27...

Страница 28: ...be taken to ensure the ue system is suitable for the very low ue gas temperatures and condensate in the ue gases Suitable conventional ue systems are available from Grant Ireland The ue must terminate...

Страница 29: ...metre GFKIT 6 125 125 mm diameter x 6 metre GFKIT 8 100 100mm diameter x 8 metre GFKIT 8 125 125mm diameter x 8 metre GFKIT 10 100 100mm diameter x 10 metre GFKIT 10 125 125mm diameter x 10 metre GFKI...

Страница 30: ...ectional see Section 9 2 Note Terminal Adjustable section 235 300mm WXA250 100 WXA250 125 100mm dia 125mm dia Locking band C 45 elbow O Top plate Clamp Figure 9 6 Grant Orange ue system in a typical b...

Страница 31: ...iler ue connector 6 Fit the rst section of ue into the ue adaptor and secure using the clamp band provided 7 Assemble the remainder of the ue system as required lubricating the seal on each component...

Страница 32: ...275 to 450 mm A 45 elbow No more than 6 x 45 elbows should be tted per system Each elbow reduces the overall maximum length of the system by 1 metre Flue System and Air Supply Page 32 Table 9 11 Whit...

Страница 33: ...as to avoid products of combustion accumulating in stagnant pockets around the buildings or entering into buildings Care should be taken that the plume from condensed ue gases does not cause a nuisan...

Страница 34: ...ternal balanced ue green system Table 9 14 Green system components product codes Item 15 26 models 26 36 36 46 46 70 models Standard starter kit stainless steel GK90 GK200 Short starter kit stainless...

Страница 35: ...learances must be added to it Hole to be cut in wall Hole to be cut in wall Boiler centre line Outline of boiler Rear exit Side exit Standard kit with no extensions D C A A B Figure 9 17 Flue hole dim...

Страница 36: ...Flue System and Air Supply Page 36 Figure 9 19 Flue clearances 9 6 FLUE CLEARANCES...

Страница 37: ...tted for appliances that have been approved for low level ue discharge when tested in accordance with BS EN 303 1 OFS A100 or OFS A101 4 Terminating positions should be at least 1 8 metres from an oil...

Страница 38: ...g procedure To access the controls remove the front panel from the boiler pull forward at the top and then lift off Commissioning Page 38 Figure 10 1 Vortex boiler control panel Figure 10 2 Position o...

Страница 39: ...the vent manifold to vent the oil supply whilst the pump is running 16 Check that all system controls are calling for heat and turn the boiler thermostat to maximum 10 2 BURNER SETTINGS RDB2 2 BX BURN...

Страница 40: ...s touching the diffuser the diffuser must be opened see below If the tongue does not reach the diffuser when the steps are in contact with the edge of the burner head the diffuser must be closed see b...

Страница 41: ...er clamp screw Slide diffuser along the nozzle holder to give the correct gap A Tighten the diffuser clamp screw 8 Check adjust the electrode assembly to give the correct gap B between the nozzle and...

Страница 42: ...ld be removed from the burner and discarded 9 Re t the air inlet cover to the side of the burner and secure in place using the two screws 10 5 SWITCHING ON 1 Switch on the electricity supply to the bo...

Страница 43: ...test point on the cleaning cover note that the ue gas temperature reading will be higher than that measured in the ue thus resulting in an inaccurate ef ciency reading To obtain an accurate ue gas tem...

Страница 44: ...as supplied with the boiler should be replaced annually i e when the boiler is serviced 11 3 CLEANING THE BOILER The procedure for cleaning the boiler is as follows 1 Remove the nuts and washers secu...

Страница 45: ...1 2 Baf es 26 36 and 36 46 models Product code BF 03 Figure 11 3 Baf es 46 70 models Product code BF 05 IMPORTANT The ends of the turbulators must be vertical Position in vertical plane Figure 11 4 Tu...

Страница 46: ...hown in Figure 10 5 Locate the gauge with the correct steps i e the two marked with the required distance D resting on the edge of the burner head Check the gauge plate is at 90 to the end of the burn...

Страница 47: ...11 6 CLEANING THE BURNER ALL MODELS Photodiode The Photodiode is a push t in the front of burner body Refer to Sections 1 1 9 1 and 1 1 9 2 1 Holding the body of the Photodiode and NOT the cable caref...

Страница 48: ...trol box 14 Return line 6 Pump pressure adjustment screw 15 Combustion head adjustment handle 7 Extension for gauge connection 16 Coil 8 Combustion head 17 Air pressure test point 9 Flange with insula...

Страница 49: ...ndition of the fan Check room ventilation is adequate see Section 9 1 Check the nozzle size and type 3 Flame slow to stabilise during start up Insuf cient air supply check the air damper setting and t...

Страница 50: ...b m o C head set S E Y O N S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y S E Y O N S E Y O N O N O N d n a k c e h C set the s e d o r t c e l e e c a l p e R the x o b l o r...

Страница 51: ...at 1 10 C ZINDHSTAT Control thermostat 50 75 C ZINDCSTAT Wilo SE circulating pump 6 m head 15 26 26 36 models Pre 20 04 2015 ZCPUMPW Wilo HE circulating pump 7 m head all models Post 20 04 2015 ZCPUMP...

Страница 52: ...2 BX BURNERS 15 26 26 36 AND 36 46 MODELS This section gives exploded views of the Riello burners in the Grant Vortex boilers and parts lists associated with them 1 32 2 4 5 3 7 6 14 30 8 28 28 9 10 1...

Страница 53: ...20133588 6 Collar burner serial No 02098013XXX 20133590 Collar burner serial No 02108013XXX 20141540 7 High voltage lead 20019415 8 Air damper assembly 20089768 Air damper assembly 3008839 9 Fan 3005...

Страница 54: ...hield 3020306 30 Air intake 3020281 31 Bulkhead 20081612 32 Front piece 3006384 33 Cover 3008879 34 Shell and knob 3007566 35 Screw 201 19098 36 Bypass screw 20029299 37 Connector 3020076 38 Knob 3013...

Страница 55: ...re 13 5 Riello RDB 3 2 burner exploded diagram 46 70kW models 13 4 RIELLO RDB 3 2 BURNERS 46 70 MODELS This section gives exploded views of the Riello burners in the Grant Vortex boilers and parts lis...

Страница 56: ...008958 10 Fan impellar 3005799 1 1 Photodiode 3008646 12 Burner cover 3008962 13 Electrode assembly 3020121 14 Capacitor 5 F 20081251 15 x BSP adaptor 3003602 16 Flexible oil line 20032005 replaces 30...

Страница 57: ...of the Electromagnetic Compatibility Directive and its amending directives 92 42 EC Conform with the requirements of the boiler efficiency directive 2009 12 EU Conforms with the ECO design of energy r...

Страница 58: ...tion Drink plenty of water 15 2 SEALANT AND ADHESIVE Material Types Silicone elastomer Description Sealant and adhesive Known Hazards Irritation to eyes irritation to skin Precautions Avoid inhalation...

Страница 59: ...embly of the boiler refer to the information given in the Servicing section of the Installation Servicing Instructions provided with the boiler RECYCLING Many of the materials used in Grant oil boiler...

Страница 60: ...8 13 8 21 Auxiliary electricity consumption At full load elmax kW 0 130 0 150 0 148 0 182 At part load elmin kW 0 039 0 049 0 052 0 075 In standby mode PSB kW 0 0 0 0 Useful ef ciency Seasonal space...

Страница 61: ...rs on the burner For the rst twelve months During the guarantee period no charge for parts or labour will be made provided that the boiler has been installed and commissioned correctly in accordance w...

Страница 62: ...rdance with the manufacturer s installation and servicing instructions The boiler is registered with the Company within thirty days of installation Failure to do so does not affect your statutory righ...

Страница 63: ...Page 63 Remarks REMARKS 19...

Страница 64: ...GRANT ENGINEERING IRELAND ULC Crinkle Birr Co O aly R42 D788 Ireland Tel 353 0 57 91 20089 Email info grantengineering ie www grant eu...

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