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GrainPro

® 

TranSafeliner™ Bulk Instruction Manual 

 

MA4045RAD1114-6 

 
 

c)  If a mechanical inverter is not available, a 

makeshift  inverter  can  be  made  using 
sandbags or other improvised techniques. 
The cylinder should be inverted with its top 
resting  on  one  sandbag  and  the  bottom 
end  resting  on  a  pile  of  two  or  three 
sandbags high.  

 

d)  A  standard  high-pressure  hose  (optional; 

available  from  GrainPro

®

)  should  be 

connected  to  the  cylinder.  This  hose 
should  be  guaranteed  to  withstand  a 
pressure of 88 atmospheres (1,300 psi, or 
92  kg/cm

2

).  Ensure  that  all  connections 

are  made  properly,  and  gaskets  are 
placed where they are required. The high-
pressure  hose  should  have  a  length  of 
about 2-meter. 

 

 
 

e)  Open  the  cylinder  valve.  Adjust  the 

opening  of  the  valve  until  the  sound  of 
liquid  passing  through  the  hose  is 
observed. The liquid CO

2

 flushes into the 

TSL  Bulk  and  will  push  the  air  upward 
starting from the bottom, creating a piston 
effect, until the air is totally replaced. The 
opening through the zipper will serve as an 
outlet for the displaced air. 
 

 

f)  Open  a  section  of  the  zipper  to  serve  as 

an outlet to discharge O

2

 when flushing. 

 
 
 
 

 

 

g)  Flushing (emptying of the cylinder) depends on the amount of CO

to be applied. Emptying 

one 22 kg cylinder without using a pressure regulator should only take about 20 to 30 minutes. 
If the pressure hose or the inlet valve gets blocked with ice, this is an indication that the CO

2

 

is being released too quickly. If this happens the cylinder should be closed until the ice melts, 
and then the cylinder tap should be re-opened and adjusted to reduce the flow. 

h)  An  additional  indication  that  the  gas  is  being  released  too  quickly  is  when  the  TSL

TM

  Bulk 

begins to balloon out because pressure begins to build up inside. If this happens, the gas flow 
should be decreased at the cylinder tap until the rate of air being expelled through the outlet 
port is about the same as the rate of CO

2

 entering the liner. 

i)  If necessary, for small-scale applications and the cylinder is not inverted, weighing scales may 

be  used  to  control  the  weight  of  the  gas  delivered.  In  this  case  the  gas  is  released  slowly 
through a pressure gauge which can be adjusted to control the flowrate. 

8.17.3.  Since CO

2

 is heavier than air, the air in the TSL

TM

 Bulk will be displaced upwards and will be 

lifted out of the container through the outlet port. Complete displacement is not possible as there 

Содержание TRANSAFELINER BULK

Страница 1: ...GRAINPRO TRANSAFELINER BULK INSTRUCTION MANUAL MA4045RAD1114 6...

Страница 2: ...nPro Nigeria Ltd 6 Adu Street Aguda Ogba Ikeja Lagos Email africa grainpro com Tel 234 806 564 3156 GrainPro Mexico S de RL de CV Cto Garona No 903 Secci n Tres Col Amberes 37237 Le n Gto Mexico Mobil...

Страница 3: ...e Installation for Pressure Decay Test and CO2 or O2 Reading 16 Sealing 17 Pressure Vacuum Decay Test 18 Installing the Flexible Adapter Hose for CO2 or O2 Reading 20 Using Oxygen Analyzer for Monitor...

Страница 4: ...oading of the TSL Bulk is best done by self discharging or by tilt trailer where unloading can be done by slitting the bottom portion of the TSL Bulk and tilting the shipping container 1 1 FEATURES 1...

Страница 5: ...sure it includes the following items PART NAME DESCRIPTION IMAGE 2 1 TSLTM BULK BODY 2 1 1 Ultra Hermetic Polyethylene with a barrier layer 2 2 ZIPPER SLIDER 2 2 1 For zipper closing Two 2 pieces 2 3...

Страница 6: ...ecay Test or CO2 or O2 reading 1 piece 2 6 DESICCANTS 2 6 1 TSLTM Bulk 2 packs x 3pcs pack 2 7 BULKHEAD 2 7 1 Woven Polyethylene WPE Dimension 229cm x 246cm 2 8 INSTRUCTION MANUAL 2 8 1 Installation i...

Страница 7: ...year 1 Sealing Mechanism 2 Track PE Zipper Capacity kg lbs based on wheat 21 600 47620 Dimension AxBxC cm inch 230x230x604 91x91x238 Product Weight per piece kg lbs 14 31 Packed Dimension cm inch 100...

Страница 8: ...5 1 4 Do not smoke while installing cigarette butts might burn and damage the TSLTM Bulk 5 1 5 Do not directly insert or hook nylon rope to the TSLTM Bulk 5 1 6 Do not put TSLTM Bulk on top of a woode...

Страница 9: ...7 6 Packaging Box 1 piece TSL Bulk per box 7 7 Woven OPP tape 15 pieces 8 INSTALLATION 8 1 PREPARATION 8 1 1 The TSLTM Bulk is designed for a standard 20 foot container van 8 1 2 Check the moisture c...

Страница 10: ...oken line markings facing upward 8 1 6 Pull the top portion to unfold 8 2 ATTACHMENT OF ROPE BRACES TAPE 8 2 1 On the laid TSL find the broken line markings from the back end of the TSL measure 125cm...

Страница 11: ...side wall of the container van 8 3 2 Pull and insert the rope to the next hook 8 3 3 Insert the free end of the nylon rope into the first woven OPP tape The woven OPP tape in the TSLTM Bulk should be...

Страница 12: ...sert the rope into the woven OPP tapes and hooks in a uniform direction to easily retrieve the rope after loading 8 3 8 Apply proper tension and secure the nylon rope to minimize the sagging of liner...

Страница 13: ...rations when using an auger or conveyor It is installed at the top portion of the container door using bracket or holder prior to loading The following specifications are required for blower fabricati...

Страница 14: ...n Type Axial Flow Fan Rated Speed rpm 2200 2100 10 Maximum Air Flow 1165 m3 hour 686 ft3 min Rated Voltage Voltage Rating for AC 110 120 220 240 8 7 HORIZONTAL LOADING 8 7 1 Secure the bulkhead by clo...

Страница 15: ...screw conveyor or grain auger that can be inserted through the loading port of the TSLTM Bulk positioned at the upper end of the liner Use of the blower is recommended for easy loading 8 7 5 Make sure...

Страница 16: ...m tearing due to tension during vertical loading and unloading Fixed the container doors fully open to expose the bulkhead and the TSLTM Bulk loading port Refer to Installation 8 1 10 8 8 2 Position t...

Страница 17: ...arly susceptible to mold and rot when exposed to condensation and humidity But desiccant bags inside the TSLTM Bulk will protect the goods against condensation and moisture damage 8 9 1 Usage requirem...

Страница 18: ...he liner 8 10 2 Disassemble the plastic valve by unscrewing the base 8 10 3 Pierce the TSLTM Bulk using the plastic valve base Piercing is done from the inner side of the TSL approximately 20 cm from...

Страница 19: ...centimeters enough to initially engage the slider b Position the slider on the manually zipped portion of the zip lock 8 11 5 Two persons are required for ease in zipping the TSLTM Bulk a One person w...

Страница 20: ...end 8 12 1 PRESSURE VACUUM DECAY TEST 8 12 2 After zipping perform a pressure vacuum decay test PDT to ensure gas tightness a Use a digital manometer b Either a commercially available or improvised U...

Страница 21: ...gastight installation 8 12 6 After conducting the PDT twist the plastic valve to close 8 13 INSTALLING THE FLEXIBLE ADAPTER HOSE FOR CO2 OR O2 READING To ensure gas tightness the container with TSL ca...

Страница 22: ...nalyzer the oxygen level can be checked through the plastic valve with a flexible adapter hose before unloading Decreased oxygen level indicates the absence of any source of leaks from punctures holes...

Страница 23: ...n air it will tend to concentrate at lower levels 8 16 2 Avoid breathing in CO2 Do not get in the eyes on the skin or on clothing Wear leather safety gloves and safety shoes when handling cylinders 8...

Страница 24: ...0 63 24 4 Mung bean 0 75 16 5 Oats 0 43 37 6 Paddy 0 60 26 4 Paddy rice bran 0 55 29 7 Peanuts shelled 0 64 23 8 Rice milled 0 80 13 2 Rye 0 72 18 5 Sesame 0 59 27 1 Sorghum 0 72 18 5 Soybean 0 75 16...

Страница 25: ...o discharge O2 when flushing g Flushing emptying of the cylinder depends on the amount of CO2 to be applied Emptying one 22 kg cylinder without using a pressure regulator should only take about 20 to...

Страница 26: ...after which the liner may be opened In addition temperature accelerates treatment Effective insect control can be achieved at 25 Celsius or higher temperatures 8 17 6 Although CO2 is not toxic it is...

Страница 27: ...ZER FOR MONITORING WITH CO2 FLUSHING OPTIONAL 8 19 1 Recommended pest reduction timeline a Leave the TSL closed for 15 days at 35 CO2 concentration minimum or 50 CO2 for 10 days to eliminate insects i...

Страница 28: ...he TSLTM the TSL Bulk is designed to easily and conveniently load bulk commodities using a conveyor belt or blower It has an opening at the front to fit the blower or conveyor for loading 10 3 WHAT CO...

Страница 29: ...God or catastrophes buyer s fault or negligence improper storage or installation and improper maintenance Replacement costs and shipping charges for Products found not to be under warranty as specifi...

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