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Warnings

334513A

17

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

Keep clear of moving parts.

Do not operate equipment with protective guards or covers removed.

Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, 
follow the 

Pressure Relief Procedure

 and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or 
swallowed.

Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT 

Wear appropriate protective equipment when in the work area to help prevent serious injury, including 
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not 
limited to:

Protective eyewear, and hearing protection. 

Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See 

Technical Data

 in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See 

Technical Data

 in all 

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information 
about your material, request Safety Data Sheet (SDS) from distributor or retailer.

Turn off all equipment and follow the 

Pressure Relief Procedure 

when equipment is not in use.

Check equipment regularly. Repair or replace worn or damaged parts immediately with genuine man-
ufacturer’s replacement parts only.

Do not alter or modify equipment. Alterations or modifications may void agency approvals and create 
safety hazards.

Make sure all equipment is rated and approved for the environment in which you are using it.

Use equipment only for its intended purpose. Call your distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

Содержание Wolverine Series

Страница 1: ...ng chemicals at well sites For professional use only Not approved for use in explosive atmospheres or hazardous locations See page 3 for model information including maximum working pressure Important...

Страница 2: ...Calibrate Chemical Dosage 24 Preventive Maintenance Schedule 27 Tighten Threaded Connections 27 Tighten Packings 27 Storage 27 Troubleshooting 28 Repair 29 Wolverine Basic Pump Repair 29 Wolverine Adv...

Страница 3: ...2S 163 XA 0 12 VDC Advanced Small 1 5 8 in 500 3 4 34 A26106 CI 122S 175 XA 0 12 VDC Advanced Small 1 3 4 in 350 2 4 24 A26107 CI 122S 150 XB 0 12 VDC Advanced Small 1 1 2 in 800 5 5 55 A26108 CI 122S...

Страница 4: ...in 1250 8 6 86 A26201 CI 122L 138 XA 0 12 VDC Advanced Large 1 3 8 in 2500 17 2 172 A26202 CI 122L 125 XA 0 12 VDC Advanced Large 1 1 4 in 6000 41 3 413 A26205 CI 122L 163 XA 0 12 VDC Advanced Large...

Страница 5: ...000 41 3 413 A26254 CI 122L 263 XD 0 12 VDC Advanced Large 2 5 8 in 900 6 2 62 A26255 CI 122L 275 XD 0 12 VDC Advanced Large 2 3 4 in 600 4 1 41 A26500 CI 1A2L 150 XA 0 115 VAC Advanced Large 1 1 2 in...

Страница 6: ...4 in 600 4 1 41 A26549 CI 1A2L 250 XD 0 115 VAC Advanced Large 2 1 2 in 1250 8 6 86 A26550 CI 1A2L 238 XD 0 115 VAC Advanced Large 2 3 8 in 2500 17 2 172 A26551 CI 1A2L 225 XD 0 115 VAC Advanced Larg...

Страница 7: ...2 1 4 in 6000 41 3 413 A26647 CI 2A2L 263 XC 0 230 VAC Advanced Large 2 5 8 in 900 6 2 62 A26648 CI 2A2L 275 XC 0 230 VAC Advanced Large 2 3 4 in 600 4 1 41 A26649 CI 2A2L 250 XD 0 230 VAC Advanced La...

Страница 8: ...L 263 XB 0 230 480 3 Phase VAC Advanced Large 2 5 8 in 900 6 2 62 A26741 CI 4A2L 275 XB 0 230 480 3 Phase VAC Advanced Large 2 3 4 in 600 4 1 41 A26742 CI 4A2L 250 XC 0 230 480 3 Phase VAC Advanced La...

Страница 9: ...2 in 800 5 5 55 A29136 CI 122S 238 XB C 12 VDC Advanced Small 2 3 8 in 1500 10 3 103 A29137 CI 122S 225 XB C 12 VDC Advanced Small 2 1 4 in 3500 24 1 241 A29140 CI 122S 263 XB C 12 VDC Advanced Small...

Страница 10: ...1 4 in 6000 41 3 413 A29233 CI 122L 263 XA C 12 VDC Advanced Large 2 5 8 in 900 6 2 62 A29234 CI 122L 275 XA C 12 VDC Advanced Large 2 3 4 in 600 4 1 41 A29235 CI 122L 250 XB C 12 VDC Advanced Large...

Страница 11: ...n 600 4 1 41 A29528 CI 1A2L 250 XA C 115 VAC Advanced Large 2 1 2 in 1250 8 6 86 A29529 CI 1A2L 238 XA C 115 VAC Advanced Large 2 3 8 in 2500 17 2 172 A29530 CI 1A2L 225 XA C 115 VAC Advanced Large 2...

Страница 12: ...8 in 2500 17 2 172 A29623 CI 2A2L 125 XD C 230 VAC Advanced Large 1 1 4 in 6000 41 3 413 A29626 CI 2A2L 163 XD C 230 VAC Advanced Large 1 5 8 in 900 6 2 62 A29627 CI 2A2L 175 XD C 230 VAC Advanced La...

Страница 13: ...21 CI 4A2L 150 XD C 230 480 3 Phase VAC Advanced Large 1 1 2 in 1250 8 6 86 A29722 CI 4A2L 138 XD C 230 480 3 Phase VAC Advanced Large 1 3 8 in 2500 17 2 172 A29723 CI 4A2L 125 XD C 230 480 3 Phase VA...

Страница 14: ...250 8 6 86 A29750 CI 4A2L 238 XD C 230 480 3 Phase VAC Advanced Large 2 3 8 in 2500 17 2 172 A29751 CI 4A2L 225 XD C 230 480 3 Phase VAC Advanced Large 2 1 4 in 6000 41 3 413 A29754 CI 4A2L 263 XD C 2...

Страница 15: ...9 SA 0 CI 12 1 S 1 19 S A 0 Chemical Injection Voltage Pump Type Motor Number of Pumps Plunger Size Plunger Material Seal Material Qualifier Voltage Pump Type Motor Number of Pumps Plunger Size diamet...

Страница 16: ...y grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work a...

Страница 17: ...Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowes...

Страница 18: ...ne Basic Wolverine Advanced 26 42 15 15 14 14 1 2 2 42 20 25 24 21 78 24 25 21 78 2a 2a 2b 2b 2c 2c 1 Drive Housing 2 Motor 2a Motor Junction Box 2b Motor Dust Cover 2c End ring 14 Drive Cylinder 15 P...

Страница 19: ...s from the fluid before in reaches the pump Fluid shutoff valves N shuts off fluid flow Pressure relief valve F overload protection Flush Before Using Equipment The equipment was tested with lightweig...

Страница 20: ...ponent in FIG 2 supplied by Graco All other components are supplied by customer Key A Pump B Control Box C Solar Panel D Stand Unit E Tank F Pressure Relief Valve G Inlet Line H Outlet Line J Pressure...

Страница 21: ...ce to the inlet check valve K See FIG 2 on page 20 3 Install a pressure relief valve F on the outlet side of the pump NOTE The pressure relief valve is available from Graco and can be connected back t...

Страница 22: ...r junction box 5 Replace motor junction box cover 2a To reduce the risk of electrical shock All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulatio...

Страница 23: ...flushing fluid 3 Connect outlet to a waste reservoir 4 Run the pump until the dispensed fluid is predomi nately flushing fluid 5 Follow the Pressure Relief Procedure Prime the Pump 1 Verify all connec...

Страница 24: ...the test is performed Increasing the cycle rate and or stroke adjustment of the pump will increase the pump flow rate while decreasing it will decrease the flow rate 4 Repeat the test procedure to ver...

Страница 25: ...ower from pump 2 Expose the drive shaft 33 by loosening the cap screws 27 and removing the drive guard 26 The cap screws will remain with the drive guard 3 Loosen the stroke adjustment nuts 36 and mov...

Страница 26: ...27 5 104 2 25 7 6 29 0 5 7 21 7 3 8 14 5 17 2 65 2 12 9 48 9 8 6 32 6 30 6 115 8 22 9 86 9 15 3 57 9 47 8 181 0 35 9 135 7 23 9 90 5 68 8 260 6 51 6 195 5 34 4 130 3 30 9 2 34 7 6 9 26 1 4 6 17 4 20 7...

Страница 27: ...included in your pump have the ability to be adjusted to stop leaks that develop when the seals are worn If a leak develops in the pump s fluid section tighten the packing nut clockwise by 1 16th of...

Страница 28: ...ings Tighten fittings Worn or damaged seals and or pack ing Adjust or tighten seals and or pack ing If leak persists replace seals and or packing Motor running but no fluid moving Pump stalled Check p...

Страница 29: ...packing nut 37 by rotating the dust cover 15 clockwise and sliding down when loose 3 Loosen but do not remove the packing nut 37 4 Expose the cam 8 by loosening the cap screws 27 and removing the mol...

Страница 30: ...he cam 8 until the drive shaft 33 is all the way down 6 Remove the fluid cylinder 42 from the drive cylin der 14 FIG 9 Rotate cam to depress drive shaft 27 26 8 33 1 1 2 FIG 10 Remove fluid cylinder f...

Страница 31: ...the drive shaft and pulling straight down Pump Repair 1 Carefully remove plunger 43 from fluid cylinder 42 2 Remove packing nut 37 from fluid cylinder 42 3 Carefully remove bearings 39 and packing 41...

Страница 32: ...g reassembly Reconnect Pump 1 Rotate the cam 8 until the drive shaft 33 is all the way down 2 Connect the plunger 43 to the drive shaft 33 by pushing the plunger straight up before horizontally slidin...

Страница 33: ...is to tighten the packing nut 37 fin ger tight through the window then use a small punch or hex wrench to further tighten by approximately 10 degrees NOTE If the packing nut 37 is over tightened the p...

Страница 34: ...Expose the packing nut 37 by loosening the dust cover 15 and sliding it towards the drive housing 1 3 Loosen but do not remove packing nut 37 4 Loosen the three set screws 19 from the drive cyl inder...

Страница 35: ...s on the cam 8 and use them to rotate the cam until the key is towards the pump being repaired 6 Carefully remove the plunger 43 from the drive shaft 33 FIG 20 Disconnect Wolverine Advanced Pump 26 1...

Страница 36: ...if necessary Lubricate prior to reassembly 4 Replace the o ring 5 and back up ring 6 on the outside of the packing nut 37 Lubricate prior to reassembly 5 Replace packing nut assembly into fluid cylin...

Страница 37: ...restrain the fluid cylinder 42 to the drive cylinder 14 4 Verify the set screws 19 are in the groove of the drive cylinder 14 5 Tighten packing nut assembly hand tight plus a 1 16th turn 6 Cover the...

Страница 38: ...Repair The following procedures apply to the check valves on both Wolverine Basic and Wolverine Advanced pumps FIG 27 shows the placement of the check valves on a Wolverine Advanced pump On a Wolveri...

Страница 39: ...e and piston 25c 4 Remove the piston o ring 25b from the piston 25c 5 Inspect parts for wear and replace as needed 6 Install the piston o ring 25b 7 Reassemble the piston 25c spring 25e and retaining...

Страница 40: ...Parts 40 334513A Parts Wolverine Basic Pump Model A26000 shown 26 91 27 34 35 33 90 92 3 4 2 1 12 31 28 16 17 9 8 10 29 15 42 20 21 24 25 32 14 43 37 39 39 41 78 80 81 107 108...

Страница 41: ...lve FKM 1 B32026 Inlet check valve FKM ETP 1 B32028 Inlet check valve FFKM 1 B32113 Inlet check valve HNBR 2 25 B32025 Outlet check valve FKM 1 B32027 Outlet check valve FKM ETP 1 B32029 Outlet check...

Страница 42: ...d Plunger Size Diameter Qty 1 4 in 3 8 in 1 2 in FKM 41 B32094 B32098 B32102 1 FKMETP 41 B32095 B32099 B32103 1 HNBR 41 B32096 B32100 B32104 1 FFKM 41 B32097 B32101 B32105 1 Ref Part Numbers by Fluid...

Страница 43: ...Parts 334513A 43 Wolverine Advanced Pump Model A26100 shown 90 92 91 2 1 3 4 28 16 17 10 26 8 9 29 78 80 81 25 23 22 20 24 21 37 5 39 40 39 41 42 40 7 19 43 15 14 36 33 32 31 34 35 107 108 27...

Страница 44: ...st cover for plunger sizes 1 8 3 16 5 8 3 4 1 16 B32406 Plunger return block 1 17 B32410 Shoulder screw included with plunger return carriage ref 28 plunger return block ref 16 4 19 Set screw included...

Страница 45: ...1 Ref Part Description Qty 43 See Table 9 Plunger 1 44 Plug 1 78 Pump base 1 80 Flat washer 4 81 Socket head cap screw 4 90 Liquid tight flex metal conduit 1 91 90 degree liquid tight conduit connecto...

Страница 46: ...B32425 1 FKMETP 37 B32490 B32491 B32492 B32493 B32494 1 HNBR 37 B32497 B32498 B32499 B32500 B32501 1 FFKM 37 B32504 B32505 B32506 B32507 B32508 1 Ref Part Numbers by Fluid Plunger Size Diameter Qty 1...

Страница 47: ...B32486 B32487 1 FKMETP 42 B32517 B32518 B32519 B32520 B32521 1 HNBR 42 B32524 B32525 B32526 B32527 B32528 1 FFKM 42 B32531 B32532 B32533 B32534 B32535 1 Ref Part Numbers by Fluid Plunger Size Diameter...

Страница 48: ...Conversion Kit B32080 1 2 FKM Fluid Section Conversion Kit B32081 5 8 FKM Fluid Section Conversion Kit B32082 3 4 FKM Fluid Section Conversion Kit B32456 1 8 FKM ETP Fluid Section Conversion Kit B3245...

Страница 49: ...mensions Wolverine Basic Pump Dimensions FIG 28 Wolverine Basic Pump Dimensions A B C D E F G H 4 65 in 11 8 cm 7 35 in 18 7 cm 3 6 in 9 1 cm 11 5 in 29 2 cm 8 9 in 22 7 cm 8 0 in 20 3 cm 5 0 in 12 7...

Страница 50: ...Advanced Pump Dimensions FIG 29 Wolverine Advanced Pump Dimensions A B C D E F G H J 15 65 in 39 8 cm 8 9 in 22 6 cm 4 5 in 11 4 cm 2 85 in 7 2 cm 11 9 in 30 2 cm 8 9 in 22 7 cm 8 0 in 20 3 cm 5 0 in...

Страница 51: ...XXX X 0 30 A 460 VAC 3 Phase Power Connection See Electrical Connections on page 22 Environmental temperature range 40 176 F 40 80 C Noise dBa Maximum sound pressure 70 dBa Inlet Outlet Sizes Fluid in...

Страница 52: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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