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INSTALLATION    

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WARNING

To reduce the risk of serious bodily injury, including

fluid injection, your system must include a drain

valve installed near the pump fluid outlet to help re-

lieve fluid pressure in the displacement pump and

hoses when shutting off the pump. See Fig 2.

Install a fluid drain valve (B) and a grounded dispense

hose (A) to the 

 npt fluid outlet on the displacement

pump. Connect a suction hose to the 

 npt pump fluid

intake. See Fig 2.

Grounding

Ground the pump and system as described on page 3.

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WARNING

Do not overpressurize the system

To reduce the risk of overpressurizing the system,

which could result in serious bodily injury, including

fluid injection:

NEVER exceed the maximum working pressure

of the lowest rated accessory in your system (hy-

draulic input or fluid output), or the stated maxi-

mum working pressures of this pump.

Regulate the hydraulic input and fluid output

pressures, as appropriate, to maintain safe work-

ing pressures.

WARNING

How to relieve pressure

To reduce the risk of serious bodily injury whenever

you shut off the pump, check, service, clean or repair

any part of the system, always follow the Pressure Re-

lief Procedure on page 2.
Be sure you ALWAYS shut off the supply line shutoff

valve   first, and then the return line shutoff valve.

This is to prevent overpressurizing the reciprocator or

its seals. When starting up the hydraulic system, open

the return line shutoff valve first.

CAUTION

Hydraulic Oil Working Temperature

The recommended hydraulic oil operating tempera-

ture is 80   

 F (27   

 C). The reciprocator

seals will wear faster and leakage may occur if the

pump is operated at higher oil temperatures.
If the hydraulic oil temperature approaches 

  F

 C), check the hydraulic fluid supply cooling

system, filters, etc. and clean or repair as needed.

WARNING

Be sure the entire system and flushing pails are

properly grounded before flushing. Always use the

lowest possible pressure, and maintain firm 

to-metal contact between the gun and pail to re-

duce the risk of static sparking and splashing.

MAINTAIN FIRM

METAL-TO-METAL

CONTACT BETWEEN

GUN AND GROUNDED

METAL PAIL

Before you start the pump,

 

check the hydraulic fluid

level, and add fluid as necessary to fill the lines.

Flush the pump before using it for the first time 

to re-

move the light oil which was left in after factory test. Be

sure the solvent used is compatible with the fluid to be

sprayed and the wetted parts of the pump.

Fill the displacement pump wet-cup (121)

 

 full with

 Throat Seal Liquid or a compatible solvent, to pre-

vent fluid from drying on the displacement rod or damag-

ing the packings. See Fig 3.

Fig  3

Pump Startup

1. Turn on the hydraulic power supply.

2 . Open the return line shutoff valve first, and then open

the supply line valve.

3 . Slowly open the flow control valve.

4 . Use the lowest pressure needed to get good fluid

flow or atomization. Higher pressures increase tip

wear and pump wear.

In a direct supply system, the pump will start when the gun

or valve is opened, and stall when it is closed.

In a circulating system, the pump will operate continuous-

ly until the hydraulic power supply is turned off.

307-623  5

Содержание Viscount I 3000

Страница 1: ...Parts...

Страница 2: ...aumatic injury It is important to treat the injury surgically as soon as pos sible Do not delay treatment to research toxicity Toxicity is a concern with some exotic coatings injected directly into th...

Страница 3: ...gh pres NOT expose Grace hose to temperatures above 180 F 82O C sure spray to be emitted from the coupling or below 400 F 400 C F 1 R E 0 R E p LOS 10 N H AZARD Lrr r i Static electricity is created b...

Страница 4: ...ions on reservoir and filter cleaning and periodic changes of hydraulic fluid Return line D Connect a 5 8 in minimum ID to the7 8 14 UNF 2a 37 male flare outlet of the reciprocator CAUTION Recommended...

Страница 5: ...sure you ALWAYS shut off the supply line shutoff valve E first and then the return line shutoff valve This is to prevent overpressurizing the reciprocator or its seals When starting up the hydraulic s...

Страница 6: ...Pressure Relief Procedure on page 2 whenever you shut off the pump check service clean or repair any part of 1 the system 1 Stop pump immediately if it is running too fast check fluid supply If empty...

Страница 7: ...ant when thread sealant is specified Removing the Displacement Pump See Fig 4 1 2 3 4 5 6 7 Flush the pump if possible Follow the Press eke lief Procedure Warning onpage2 Stopthepump at the bottom of...

Страница 8: ...ckings and glands and the outside of the piston stud 117 One at a time stack the packings and glands on the piston stud 117 in the order shown in the PARTSDRAWING on page 9 Be sure the lips of the v p...

Страница 9: ...982 123 172 479 BALL stainless steel l 2 dia intake V PACKING leather GASKET flat PTFE SLEEVE housing RETAINER packing piston V PACKING UHMWPE PIN str headless ball stop O RING PTFE RETAINER seal GLAN...

Страница 10: ...7 flare includes 1 of item 24 TUBE inlet l 2 ID TEE run straight thd 3 4 16 UNF 2a 37 flare m Includes 1 of item 24 CLAMP grounding WASHER tab BASE reciprocator QTY 4 1 4 1 1 1 1 1 1 1 1 ROD tie 5 3 4...

Страница 11: ...1 npt f for return line GRACO APPROVED HYDRAULIC FLUID 169 236 5 gallon 20 liter 207 428 1 gallon 3 8 liter SUCTION HOSE 214 961 For petroleum base solvent flushing and water base fluids 6 ft 1 8 m l...

Страница 12: ...maintenance of structures accessories equipment or materials not supplied by Grace This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Grace...

Страница 13: ...nt Pump 217 528 223 587 Displacement Pump to Series B Refer to manual 306 981 supplied for parts and service information 110 926 Qty 1 Part of item 7 None 110 987 Qty 2 Part of items 8 and 10 REPAIR K...

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