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Related Manuals

3A0537M

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Pumps with 3000cc or 4000cc 4-Ball Lowers . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Stand Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Flush Before Using Equipment . . . . . . . . . . . . . . 7

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Procedure . . . . . . . . . . . . . . . . 10

Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 10

Stop the Pump at the Bottom of Its Stroke . . . . 10

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Preventive Maintenance Schedule . . . . . . . . . . 11

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mix Tank Volume . . . . . . . . . . . . . . . . . . . . . . . . 11

Hydraulic Power Supply Check . . . . . . . . . . . . . 11

Stall Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Changing the TSL . . . . . . . . . . . . . . . . . . . . . . . 12

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Reassemble the Coupling Adapter and

Tie Rods to the Motor . . . . . . . . . . . . . . . . . 15

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Viscount II Pumps with 3000cc or

4000 cc 4-Ball Lowers . . . . . . . . . . . . . . . . . 16

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Motor Mounting Hole Diagram . . . . . . . . . . . . . . . 18

Mounting Stand Hole Layout . . . . . . . . . . . . . . . . 18

255143 Wall Mount Bracket . . . . . . . . . . . . . . . . . . 19

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3000 and 4000cc Pumps with

Viscount II Motor . . . . . . . . . . . . . . . . . . . . . 20

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 20

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 22

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 22

Related Manuals

Part No.

Description

308048

Viscount II Hydraulic Motor manual

3A0540

4-Ball Lower manual (3000cc and 4000cc)

Содержание Viscount 24E337

Страница 1: ...g or purging lines with caustics acids abrasive line strippers and other similar fluids For professional use only See page 3 for model information including maximum working pressure and approvals Impo...

Страница 2: ...e 11 Hydraulic Power Supply Check 11 Stall Test 11 Changing the TSL 12 Troubleshooting 13 Repair 14 Disassembly 14 Reassembly 14 Reassemble the Coupling Adapter and Tie Rods to the Motor 15 Parts 16 V...

Страница 3: ...l 24E337 A 400 2 8 28 0 3000cc Viscount II npt cst Chromex Chrome 24E338 A 400 2 8 28 0 3000cc Viscount II npt sst Chromex Chrome 24E339 A 400 2 8 28 0 3000cc Viscount II npt sst Ultralife Ultralife 2...

Страница 4: ...rmly to the side of a grounded pail when triggering into a pail If there is static sparking or you feel a shock stop operation immediately Do not use the equipment until you identify and correct the p...

Страница 5: ...s warnings For complete information about your material request a Safety Data Sheet SDS from your distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn...

Страница 6: ...e tank use a ground wire and clamp Dispense valve ground through a connection to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code...

Страница 7: ...learance for the fluid suction line and for servicing the lower 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting hole groupings in the bracket See 255143...

Страница 8: ...Line For Viscount I Plus motors the hydraulic outlet on the motor is 7 8 in 37 flare Use a minimum 5 8 in 16 mm ID hydraulic return line K For Viscount II motors use a minimum 22 mm 7 8 in ID return...

Страница 9: ...n Return Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Pressure Gauge R Return Line Shutoff Valve S Supply Line Shutoff Valve T Flow Control...

Страница 10: ...rimed 7 Verify that pump actuations are priming the pump wet cup If not confirm that the TSL pump piston is being depressed at bottom changeover and that reservoir check valves are not stuck closed 8...

Страница 11: ...to suck in some fluid This causes the pump to run too fast which can seriously damage the pump Hydraulic Power Supply Check Carefully follow the hydraulic power supply manufac turer s recommendations...

Страница 12: ...eservoir and keep the level above the Minimum fill line Monitor the usage and condition of the TSL If pumped material bypasses the throat packings and enters the TSL reservoir replace the packings To...

Страница 13: ...No output Improperly installed ball check valves Check and repair Pump operates erratically Exhausted fluid supply Refill and reprime pump Held open or worn ball check valves Check and repair Worn pis...

Страница 14: ...r 102 See FIG 4 5 To repair the air motor or lower see the separate manuals listed under Related Manuals on page 2 Reassembly NOTE If the coupling adapter 108 and tie rods 103 have been disassembled f...

Страница 15: ...er on the tie rods 103 Lubricate the threads of the tie rods Loosely screw the tie rod locknuts 104 onto the tie rods 4 Torque the tie rod locknuts 104 to 50 55 ft lb 68 75 N m 5 Insert the collars 10...

Страница 16: ...l 308048 223646 1 102 LOWER 4 Ball see manual 3A0540 see table 1 103 TIE ROD 12 72 in 323 mm between shoulders 180487 3 104 NUT lock hex 9 16 12 unc 102216 3 105 NUT coupling 186925 1 106 COLLAR coupl...

Страница 17: ...A0537M 17 Dimensions TI15609a A B C Motor Lower Size A in mm B in mm C in mm Approx Weight lb kg Viscount II 3000cc 54 75 1391 29 0 737 23 0 584 215 97 5 4000cc 217 98 4 Viscount II Pump with 4000cc 4...

Страница 18: ...e Layout 6 186 in 157 mm 7 43 in 188 mm 7 43 in 188 mm 6 186 in 157 mm 4X 3 8 16 UNC 2B Viscount II Motor Mounting Hole Layout TI10465a 60 30 30 218742 Floor Stand for 3000 and 4000cc Pumps 7 4 in 185...

Страница 19: ...614B 9 0 in 228 6 mm 1 6 in 41 4 mm 12 4 in 314 3 mm 1 0 in 25 4 mm 7 4 in 187 3 mm 5 3 in 133 4 mm 14 5 in 368 3 mm 17 8 in 450 9 mm 2 0 in 50 8 mm 5 4 in 136 5 mm 7 16 in 11 mm diameter holes for mo...

Страница 20: ...low l min or gpm 1 Locate the flow along the bottom of the chart 2 Follow the vertical line up to the intersection with the hydraulic oil consumption curve dashes Follow left to the scale to read the...

Страница 21: ...7 5 Viscount II Motor 4000cc Lower FLUID PRESSURE HYDRAULIC OIL CONSUMPTION 0 B A C 10 21 31 52 200 1 4 14 400 2 8 28 100 0 7 7 300 2 1 21 gpm l min 60 Hydraulic Oil Consumption Fluid Outlet Pressure...

Страница 22: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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