background image

All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

Original Instructions. This manual contains English. MM 3A4238

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2006, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision B - January 2017

Graco Warranties

Graco Standard Pump Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of 
sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period 
of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only 
when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs 
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and the buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within six years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with 
accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as 
electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable 
assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visi

www.graco.com

.

For patent information, see 

www.graco.com/patents

.

TO PLACE AN ORDER, 

contact your Graco distributor or call to identify the nearest distributor.

Phone: 

612-623-6921

 or Toll Free: 

1-800-328-0211

 Fax: 

612-378-3505

Содержание SaniForce FW1111

Страница 1: ...l use only 120 psi 0 8 MPa 8 bar Maximum Fluid Working Pressure 120 psi 0 8 MPa 8 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual Save th...

Страница 2: ...Operation 12 Maintenance 13 Troubleshooting 14 Service 16 Pump and Repair Kit Matrix 26 Available Configurations 27 Parts 28 Dimensional Drawing 31 Technical Data 1040 Models 32 Performance Chart 104...

Страница 3: ...ainted aluminum center sections that may exhibit signs of corrosion depending on cleaning solutions used Model Connections Description Approvals FW1___ Flange 1040 AODD Pump FW7___ DIN FW1111 Flange 1...

Страница 4: ...ant grade Stainless Steel This includes the below product groups 1 SaniForce 515 1040 1590 2150 Air Operated Double Diaphragm Pumps 2 SaniForce 1590 3150 HS Air 0perated Double Diaphragm Pumps 3 SaniF...

Страница 5: ...rop cloths potential static sparking Ground all equipment in the work area See Grounding instructions Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cord...

Страница 6: ...e equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses...

Страница 7: ...f the ground wire to a true earth ground Order Part No 238909 Ground Wire and Clamp FIG 1 Fluid hoses Use only grounded hoses with a maxi mum of 500 ft 150 m combined hose length to ensure grounding c...

Страница 8: ...rew the mat ing fitting into the pump air inlet snugly Fluid Suction Line 1 Use flexible grounded fluid hoses 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flex...

Страница 9: ...red to relieve pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazard ous fluids when reli...

Страница 10: ...the ports 1 Remove the clamps holding the inlet and or outlet manifold to the covers 2 Reverse the manifold and reattach Install and tighten clamps snugly FIG 3 Key N 1 2 npt f air inlet port P Muffl...

Страница 11: ...the air exhaust line to catch fluid in case a diaphragm ruptures See FIG 4 FIG 4 Venting Exhaust Air Be sure the system is properly ventilated for your type of installation When pumping flammable or...

Страница 12: ...E If fluid inlet pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of fluid hose...

Страница 13: ...g or freezing in the pump and damaging it Flushing schedule will be based on what the pump is being used for Use a compatible cleaning solution and always cycle the pump during the entire flushing pro...

Страница 14: ...verpressur ization Install Pressure Relief Valve see page 9 Dispensing valve clogged Relieve pressure and clear valve Pump operates erratically Clogged suction line Inspect clear Sticky or leaking bal...

Страница 15: ...pages 19 21 Pump exhausts excessive air at stall Worn air valve block 7 o ring 6 plate 8 pilot block 18 u cups 10 or pilot pin o rings 17 Repair or replace See page 16 Worn shaft seals 402 Replace Se...

Страница 16: ...needed Reassemble Reassembly 1 If you replaced the bearings 12 15 reinstall as explained on page 24 Reassemble the fluid section 2 On models with aluminum center housing install the valve plate seal...

Страница 17: ...e Grease lower face 18 5 3 1 TI9088A TI9089A 2 1 3 4 11 12 17 15 16 4 1 2 Insert narrow end first Grease Install with lips facing narrow end of piston 11 Insert wide end first 10 2 3 TI9090A 1 Tighten...

Страница 18: ...e pressure Disconnect all hoses 2 Remove the pump from its mounting 3 Remove the clamps 106 holding the outlet mani fold 103 to the fluid covers 101 See FIG 9 4 Remove the o rings 202 seats 201 and ba...

Страница 19: ...ge 27 to order the correct kit for your pump Parts included in the kit are marked with an asterisk for example 401 Use all the parts in the kit for the best results 1 Relieve the pressure 2 Remove the...

Страница 20: ...e shaft 24 as follows a Install the o ring 108 on the shaft bolt 107 b Install the fluid side diaphragm plate 105 on the bolt so the rounded side faces the diaphragm 401 NOTE The fluid side diaphragm...

Страница 21: ...ded side faces diaphragm 401 Air side must face center housing 1 Grease Apply medium strength blue thread locker Torque to 60 70 ft lb 81 95 N m at 100 rpm maximum Backer used on pumps with PTFE diaph...

Страница 22: ...separated from the center section air cover This allows you to grip the diaphragms 5 Diaphragms are assembled handtight To loosen grip both diaphragms securely around the outer edge and rotate counter...

Страница 23: ...ir cover at this point 5 Supply the pump with low pressure air less than 7 psi 0 05 MPa 0 5 bar The diaphragm will very slowly pull onto the air cover 23 Find the pressure that keeps the diaphragm clo...

Страница 24: ...k and hook the u cup packings 402 then pull them out of the housing Inspect the packings See FIG 11 Reassembly 1 If removed install the shaft u cup packings 402 so the lips face out of the housing 1 S...

Страница 25: ...2 1 3 Insert bearings tapered end first Press fit bearings flush with surface of center housing 1 Apply medium strength blue thread locker Torque to 130 150 in lb 15 17 N m 1 2 12 1 16 19 H 22 M 23 25...

Страница 26: ...nner The first three digits are always FK1 Parts included in the kit are marked with an asterisk in the parts list for example 201 For example if your pump has stainless steel seats PTFE o rings PTFE...

Страница 27: ...6 SST PTFE Santoprene Santoprene FW1132 FK1132 Flange 316 SST PTFE Polychloroprene with stainless steel core Santoprene FW1133 FK1133 Flange 316 SST PTFE Polychloroprene with stainless steel core PTFE...

Страница 28: ...ese parts are included in the Pump Repair Kit which may be purchased separately Refer to Available Configurations on page 26 to determine the correct kit for your pump These parts are included in Air...

Страница 29: ...ve plate 1 Ref Part No Description Qty 3 116344 SCREW mach hex flange hd M5 x 0 8 12 mm 0 47 in 9 4 188618 GASKET cover 1 5 188855 CARRIAGE aluminum 1 6 108730 O RING nitrile 1 7 188616 BLOCK air valv...

Страница 30: ...607 PLATE air side aluminum 2 105 15C039 PLATE fluid side SST 2 107 189044 BOLT M12 x 1 75 35 mm 1 38 in SST 2 108 104319 O RING PTFE 2 2 402 112181 PACKING u cup nitrile 2 403 188857 DIAPHRAGM Santop...

Страница 31: ...LET 3ANITARY LANGE VERALL 7IDTH IN MM OUR IN MM DIAMETER HOLES IN MM IN MM Pump Mounting Hole Pattern TI9094A TI22573a Air Exhaust muffler included 3 4 npt f Overall Width 8 2 in 208 mm Air Inlet 2 0...

Страница 32: ...um size pumpable solids 1 8 in 3 2 mm Maximum Noise Level at 100 psi full flow 92 dBa Sound Power Level 100 dBa Noise Level at 70 psi and 50 cpm 73 dBa Maximum fluid operating temperature is based on...

Страница 33: ...et pressure Air Consumption Curves A at 120 psi 0 7 MPa 7 bar operating air pressure B at 100 psi 0 7 MPa 7 bar operating air pressure C at 70 psi 0 48 MPa 4 8 bar operating air pres sure D at 40 psi...

Страница 34: ...or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPR...

Отзывы: