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Displacement Pump Service 

12

309868E

Displacement Pump Service

Be sure you have all necessary parts on hand. Pump 
Repair Kit 246918
 includes repair parts for the pump 
and air motor. Use all of the parts in the kit for the best 
results. Parts included in the kit are marked with one 
asterisk, for example (13*), in the text and drawings. See 
Parts, page 14.

1.

Flush the pump and relieve the pressure.

2.

Disconnect the hoses, remove the pump from its 
mounting, and clamp the air motor base in a vise 
horizontally by closing the vice jaws on the flange.

3.

Unscrew the intake valve housing (106) from the 
fluid cylinder (105). Disassemble the intake valve 
(see Parts, page 14). Clean and inspect the parts 
for wear or damage, and replace parts as needed. 
Be sure to check the o-ring (104*). Unless further 
intake valve service is needed, reassemble and 
reinstall, using liquid sealant on the male threads.

4.

Use a strap wrench on the fluid cylinder (105) to 
screw it out of the air motor base (28). Carefully 
inspect the smooth inner surface of the cylinder for 
scoring or irregular surfaces. Such damage causes 
premature packing wear and leaking, so replace the 
part if it is damaged.

5.

Using wrenches on the flats of the displacement 
rod (29) and on the flats of the fluid piston (107), 
unscrew the fluid piston from the displacement rod.

6.

Take the piston ball (100) out of the displacement 
rod (29), and take the packing o-ring (102*) off of 
the fluid piston (107).

7.

Clean and inspect the parts. Use all the repair kit 
parts during reassembly, and replace other parts as 
necessary.

8.

Place the piston ball (100) in the displacement 
rod (29). 

9.

Install the new packing o-ring (102*) on the fluid 
piston (107).

10. Clamp the flats of the fluid piston (107) in a vice and 

torque the displacement rod (29) to the piston to
40 to 60 ft-lb (54 to 81 N•m).

11. Clamp the air motor base (28) in a vise horizontally 

by closing the vice jaws on the flange.

12. Use a strap wrench to screw the fluid cylinder (105) 

to the air motor base (28), and torque to
40 to 60 ft-lb (54 to 81 N•m).

13. If you disconnected the ground wire, reconnect it 

before you resume regular pump operation.

To reduce the risk of serious injury whenever you are 
instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 6.

Содержание Mini Fire-Ball 248097

Страница 1: ...r Maximum Air Input Pressure Contents Warnings 2 Installation 4 Operation 6 Troubleshooting 7 Air Motor and Throat Service 8 Displacement Pump Service 12 Parts 14 Technical Data 16 Performance Chart 1...

Страница 2: ...te hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not use hoses to pull equipment Comply with all applicable safety regulations PRESSURIZED EQUIPMENT HAZARD Flui...

Страница 3: ...ispose of it according to applicable guide lines FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help pre vent fire and explosion Use eq...

Страница 4: ...ontact your Graco distributor for assistance in designing a system to meet your needs A B C D E F G H L J K M Key A Bleed type master air valve B Air line filter C Air regulator and gauge D Air inlet...

Страница 5: ...properly grounded fluid hose and pump Fluid supply container Follow your local code Object being lubricated Follow your local code Any pails used when flushing Use only metal grounded pails when flus...

Страница 6: ...he supply container is empty and air has been pumped into the lines prime the pump and lines with fluid or flush it and leave it filled with a compat ible solvent Be sure to eliminate all air from the...

Страница 7: ...etc Clear Damaged air motor Service air motor Exhausted fluid supply Refill and reprime or flush Continuous air exhaust Worn or damaged air motor gasket packing seal etc Service air motor Erratic pum...

Страница 8: ...of the displace ment rod and remove the packing o ring 102 from the fluid piston See Parts page 14 6 Clamp the air motor upright in the vice by closing the vice jaws below the flange 7 Unscrew the cyl...

Страница 9: ...31 into the valve actuator 27 and clip off the top parts of the poppets shown with dotted lines in the Cutaway View in Fig 4 3 Install the new grommets 17 in the actuator 27 place the inlet valve pop...

Страница 10: ...lide the displacement rod 29 down through the packings and lower the air motor piston 34 into the air motor base 28 14 Clamp the air motor upright in the vice by closing the vice jaws below the flange...

Страница 11: ...a vise horizontally by closing the vice jaws on the flange 22 Use a strap wrench to screw the displacement pump cylinder 105 to the air motor base 28 and torque to 40 to 60 ft lb 54 to 81 N m 23 Befor...

Страница 12: ...ylinder for scoring or irregular surfaces Such damage causes premature packing wear and leaking so replace the part if it is damaged 5 Using wrenches on the flats of the displacement rod 29 and on the...

Страница 13: ...Displacement Pump Service 309868E 13...

Страница 14: ...Parts 14 309868E Parts 39 15 35 25 24 17 24 32 105 29 34 18 26 10 40 23 38 20 37 36 13 19 46 28a 9 47 7 28 16 103 100 107 102 104 27 31 30 108 101 106 1 1 Lips face down Air Motor Pump TI4016b...

Страница 15: ...5C249 ACTUATOR valve 1 28 253580 BASE motor air includes 28a 1 28a 116343 SCREW grounding 1 29 15C252 ROD displacement mp 1 30 15C266 GASKET copper 1 31 15C267 POPPET valve exhaust 2 32 248211 POPPET...

Страница 16: ...fm 2 1 gpm 241 m3 min 7 9 lpm Dry suction lift feet of water 23 Wetted materials steel polyurethane aluminum buna N Rulon Air inlet port size 3 8 in npt f Fluid inlet port size 1 5 in npt f Fluid outl...

Страница 17: ...Pump Base Order gasket 15R881 for sealed tank drum mounting 2 518 in 6 4 cm dia grounding screw 1 2 in npt f fluid outlet 3 8 in npt f air inlet 8 9 in 20 cm 40 68 in 103 33 cm drop tube is cut to len...

Страница 18: ...ill be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING...

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