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INSTRUCTIONS–PARTS LIST

308–080

Rev B

Supersedes A

This manual contains IMPORTANT

WARNINGS AND INSTRUCTIONS

READ AND RETAIN FOR REFERENCE

CHECK–MATE 200 PUMPS

With Priming Piston, and Severe–Duty Rod and Cylinder
Model 222–782, Series A

23:1 Ratio Monark

Pump

285 bar (4140 psi) MAXIMUM FLUID WORKING PRESSURE

12.5 bar (180 psi) MAXIMUM AIR INPUT PRESSURE

Model 222–783, Series A

46:1 Ratio President

Pump

320 bar (4600 psi) MAXIMUM FLUID WORKING PRESSURE

7 bar (100 psi) MAXIMUM AIR INPUT PRESSURE

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

TABLE OF CONTENTS

Warnings

2, 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terms

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Typical Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation/Maintenance

6, 7

. . . . . . . . . . . . . . . . . . . . . . . .

Service

Troubleshooting Chart

. . . . . . . . . . . . . . . . . . . . . . . .

Required Tools

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disconnecting the Displacement Pump

. . . . . . . . . .

Reconnecting the Displacement Pump

. . . . . . . . . .

Displacement Pump Service

10–13

. . . . . . . . . . . . . . .

Parts Drawing

s and Lists

. . . . . . . . . . . . . . . . . . . . . . . . . .

Model 222–782 Monark Pump

. . . . . . . . . . . . . . . .

Model 222–783 President Pump

. . . . . . . . . . . . . .

Model 222–771 Displacement Pump

16, 17

. . . . . . . .

Accessories

18, 19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data and Performance Charts

Model 222–782 Monark Pump

20, 21

. . . . . . . . . . . . .

Model 222–783 President Pump

22, 23

. . . . . . . . . . .

Dimensional Drawing

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layouts

. . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty

Back Cover

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Toll–Free Graco Phone Numbers

Back Cover

. . . . . . . . .

Model

222–783

Shown

0202A

Содержание Metric CHECK-MATE 200

Страница 1: ...OX 1441 MINNEAPOLIS MN 55440 1441 COPYRIGHT 1991 GRACO INC TABLE OF CONTENTS Warnings 2 3 Terms 3 Typical Installation 4 Installation 5 Operation Maintenance 6 7 Service Troubleshooting Chart 8 Requir...

Страница 2: ...Whenever you stop spraying dispensing even for a moment always set the spray gun dispensing valve safety latch in the closed or safe posi tion making the gun valve inoperative Failure to set the safe...

Страница 3: ...is created by the high velocity flow of fluid through the pump and hose If every part of the spray dispensing equipment is not properly grounded sparking may occur and the system may become hazardous...

Страница 4: ...Air Line Lubricator J Bleed Type Master Air Valve required for pump K Air Regulator L Air Line Filter M Bleed Type Master Air Valve for accessories N Fluid Drain Valve required P Fluid Pressure Regula...

Страница 5: ...gallon ram Refer to Accessories on page 19 and the separate manuals included with the kits for further information Air Line Accessories Install the following accessories in the order shown in the Typ...

Страница 6: ...pump starts Moving parts can pinch or amputate your fingers or other body parts When the pump is operating the priming piston 23 located at the pump intake and the air motor piston located behind the...

Страница 7: ...he exposed displacement rod and damaging the throat packings Always flush the pump before the fluid dries on the dis placement rod Never leave water or water based fluid in the pump overnight First fl...

Страница 8: ...mp Replace packings To determine if the fluid hose or gun is obstructed follow the Pressure Relief Procedure Warning below Disconnect the fluid hose and place a container at the pump fluid outlet to c...

Страница 9: ...3 Remove the coupling collars 105 Take care not to lose or drop them See Fig 3 4 Hold the tie rod flats with an 11 mm wrench to keep them from turning Use the wrench 1 13 provided with the pump or a 1...

Страница 10: ...king nut 2 throat packings 3 5 and glands 4 6 from the outlet housing 9 DO NOT remove the fluid outlet nipple 7 and o ring 8 from the outlet housing unless they need replace ment 10 Unscrew the bleede...

Страница 11: ...QUE TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 4 5 6 3 LIPS OF V PACKINGS MUST FACE DOWN THROAT PACKING DETAIL 7 REMOVE ONLY IF DAMAGED TORQUE TO 70 75 N m 51 55 ft lb 11 TORQUE TO 17...

Страница 12: ...ad lubricant to the bottom threads of the cylinder 11 Be sure the o ring 10 is in place on the cylinder Guide the intake valve housing 16 up onto the priming piston rod 21 Screw the valve housing onto...

Страница 13: ...UE TO 170 185 N m 125 135 ft lb 15 TORQUE TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 4 5 6 3 LIPS OF V PACKINGS MUST FACE DOWN THROAT PACKING DETAIL 7 REMOVE ONLY IF DAMAGED TORQUE TO...

Страница 14: ...O DESCRIPTION QTY 101 222 791 AIR MOTOR Monark See 307 043 for parts 1 102 184 076 ROD tie 295 mm 11 61 shoulder to shoulder 3 103 184 162 ROD adapter 1 104 184 100 NUT coupling 1 105 184 131 COLLAR c...

Страница 15: ...istributor 6 digit Part Number Qty Part Description 101 103 105 107 102 TORQUE TO 20 25 N m 15 18 ft lb 106 TORQUE TO 34 41 N m 25 30 ft lb 104 TORQUE TO 41 48 N m 30 35 ft lb REF PART NO NO DESCRIPTI...

Страница 16: ...TO 21 27 N m 15 20 ft lb 21 TORQUE TO 34 41 N m 25 30 ft lb 1 27 TORQUE TO 27 34 N m 20 25 ft lb 26 19 18 LARGE BEVEL MUST FACE DOWN 21 REF 24 23 FLAT SIDE MUST FACE UP 7 TORQUE TO 70 75 N m 51 55 ft...

Страница 17: ...y Consists of Ref No Qty 8 1 10 2 14 1 19 1 26 1 41 1 222 785 THROAT PACKING REPAIR KIT Must be purchased separately Consists of Ref No Qty 3 2 4 1 5 3 6 1 222 786 THROAT PACKING CONVERSION KIT To con...

Страница 18: ...LVE 215 362 12 bar 180 psi MAXIMUM WORKING PRESSURE Shuts off air supply to the pump if the pump accelerates beyond the pre adjusted setting due to an empty supply container interrupted fluid supply t...

Страница 19: ...raise pump from 19 liter 5 gallon pails Release of air pressure and weight of the pump cause it to move downward Use with wiper plate 222 812 Also requires Cart Accessory Kit 224 376 Re fer to Instruc...

Страница 20: ...Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid ou...

Страница 21: ...lpm gpm and air pressure bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air consump...

Страница 22: ...E OIL gpm liters min To find Fluid Outlet Pressure bar psi at a specific fluid flow lpm gpm and operating air pressure bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to...

Страница 23: ...id flow lpm gpm and air pressure bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air...

Страница 24: ...A B C D Model 222 782 1147 mm 365 mm 782 mm 328 mm 45 2 in 14 35 in 30 8 in 12 9 in 222 783 1207 mm 418 mm 789 mm 328 mm 47 5 in 16 45 in 31 0 in 12 9 in DIMENSIONAL DRAWING Model 222 783 Shown A B C...

Страница 25: ...22 782 MONARK PUMP 63 5 mm 2 50 22 2 mm 0 875 62 50 mm 2 461 38 5 mm 1 516 31 2 mm 1 230 54 1 mm 2 131 44 5 mm 1 750 7 1 mm 0 281 DIA 2 11 4 mm 0 449 DIA 3 63 5 mm 2 50 54 1 mm 2 130 31 25 mm 1 230 62...

Страница 26: ...26 NOTES...

Страница 27: ...27 NOTES...

Страница 28: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation DISCLAIMERS AND LIMITATIONS THE TERMS OF THIS WARRANTY CONSTITUTE PURCHASER S SOLE AND EXCLUSIVE REMEDY...

Страница 29: ...109 and 113 Add Model 237 203 Monark Pump Items 101 106 108 109 110 and 113 are the same as for Model 222 782 Item 102 is 190 161 Tie Rod Item 103 is 237 252 Connecting Rod Items 104 and 105 are not u...

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